358 / 1006
352
DRIVETRAIN
GENERAL SYMPTOMS AND DIAGNOSIS
SL NO.
PROBLEMOBSERVED POSSIBLE CAUSES
REMEDY
Worn Shift fork
Replace
Worn synchronizer sleeve / gears.
Replace
01
Gear slipping out of mesh Weak or damaged carriers / springs
Replace
Worn bearings on input shaft or lay shaft.
Replace
No back taper in shifter sleeve on dog teeth (gear).
Replace
Inadequate lubricant
Replenish
Improper clutch pedal position/travel
Adjust
02
Hard Shifting
Distorted or broken clutch disc
Replace
Damaged clutch pressure plate
Replace
Improper fitment of gear shift mechanism.
Adjust.
Bent or damaged cables
Replace
03
Gear crashing
Worn synchronizer ring
Replace
Worn chamfered tooth on sleeve or gear
Replace
Inadequate or insufficient lubricant
Replenish
Damaged or worn bearing (s)
Replace
04
Abnormal Noise
Damaged or worn gears (s)
Replace
Damaged or worn synchronizer parts
Replace
Gear shift cable damaged / bent
Replace