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SAFARI 400NM

SR

NO

DTC

FTB

DESCRIPTION

CAUSES

EFFECT ON VEHICLE

CHECK

POINTS

CORRECTIVE ACTION

MIL

STATUS

CEL

61

P0204

13

Circuit Open

1. This fault gets logged if the Cylinder 4

injector's LSD pin is open circuited

EMS ECU takes following

recovery actions:~

1.

EMS ECU doesn't activate AC

compressor relay eventhough AC

request is activated by customer

and applies default ac torque.

2.

Disables the BRC reading and use

estimation for injector pulse

duration instead of reading for

injector cylinder4.

3.

Disables cruise control function.

4.

Disables RVD(Rail Valve

Discharge) on injector cylinder4.

5.

Disables the regeneration.

6.

Disables all DTI iso diagnostics

test.

7.

Disables EGR control and close

EGR valve.

8.

Freezes (Do not activate) IMV

current trim fault.

9.

Increases idle target speed.

10.

Disables DTI iso leak test, DTI iso

IMV test & DTI HPV iso test.

11.

Applies reduce torque 1 mode

:(60% of torque).

12.

Disables diagnostic of Rail

Pressure build fault.

13.

Disables SPC (Speed Pilot

Control) strategy, no more sPC

trim update.

14.

Disable Xs ramp torque function

(Torque increase during start up if

start fails).

1.

Check Injector Connection; Switch ignition off and wait for ten

seconds. Remove injector connector; clean and reconnect

properly.

2.

Perform Inector cylinder 4 buzzing test using I/O Control

command. If buzzing test fails(inaudible) then check step 3

thoroughly.

3.

Check Injector electrical continuity between EMS ECU pins

A25, A03 and Injector cylinder 4 connector pins 2, 1

respectively as per circuit schematic; if any issue is found then

correct the wiring harness connections.

4.

Remove injector, Check continuity and resistance using a multi

meter across injector pins. (Resistance shall be ~ 0.322

ohms).If resistance is not in specified range then replace

injector.

5.

Swap the Injectors of cylinders 4 and 2, If problem P0204

disappears then it is confirmed that Injector of Cylinder 4 is

faulty and replace the injector of cylinder 4.

6.

Replace injector if problem still persists.

7.

Check ECU pins for physical damage; replace ECU, if problem

still persists.

8.

After rectification ensure the following before handing over to

customer.

a) Please fit the injector with its connector on wiring harness

and remove ECU connector and check for continuity between

injector and the ECU connector.

b) Perform actuator test for the injectors.

ON

OFF