SAFARI

54 GEAR BOX G-76 ASSEMBLY OF GEAR SHIFT LINKAGE Refer fig. 114 Check condition of bush fitted at the bottom end of gear shift lever. Apply light coat of grease over gear shift lever ball seat and also on inner surface of bush (162). Press bush over ball seat. Slide ‘O’ ring (161) over bush. Then press bush along with the gear shift lever inside the housing bore of extension arm (151) such that arrow marks on the bush are perpendicular to the arm. Lock the bush by turning it clockwise by 90 deg. Slide rubber bellow (163) over bottom end of gear shift lever and fit over collar of extension arm bore housing. Press bush (176) from one side in bore at front end of extension arm. Fill some grease inside bore from other side and then press another bush (176) inside the bore. Smear light coat of grease over outer surface of bush and bracket flanges. Align front end of extension arm between flanges of extension arm bracket (150). Then insert pin (178) along with Teflon washer (177) through flange and bracket bush hole. Slide another teflon washer over pin from other end and then fit circlip. (175). Check both pin ends of shift link (172). Apply grease over pins and also inside the bushes of shifting yoke (169) and gear shift lever bottom end. Align gear shift lever such that its bend is towards rear side. Fit spring washer (173) and plain washer (174) over both pins of shift link. Fit shift link end with longer pin in shifting yoke bore and other end with smaller pin in gear shift lever bottom bush bore simultaneously from LH side. Fit plain washer (174) & spring washer (173) and then fit circlip over both pins. Slide rubber seal (160) of extension arm to tunnel over extension arm rear end bore housing. Slide rubber bellow (154) over gear shift lever knob. Fit hex. lock nut (153 or spacer for Tatamobile) and then gear shift lever knob at threaded end of gear shift lever. Fix position of knob aligned with the direction of driving. Tighten hex. lock nut. Check movement of gear shift lever for proper engagement of all gears. Fill recommended oil to specification up to plug level. Tighten oil filler plug (81) to 2.5 mkg. Fig. 114

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