ENGINE 44 5. Before putting belt over water pump move the tensioner working eccentric with pulley in left direction(pointer will move in clockwise direction), by using the small SW5 hexagon and rotating it in clockwise direction 6. Once the belt is positioned onto the pulleys, belt tensioning procedure can be started. The adjusting washer has to be rotated in clockwise direction by means of the Allan key (SW6) whilst preventing the M8 nut from turning by means of a tool. The aluminum eccentric with pointer will start rotating during the setting of the adjusting washer / eccentric. The adjusting washer has to be rotated until the pointer reaches a position about 10°to 15°from the nominal position in direction of higher load (pointer on the right side of the window). 7. Then the adjusting eccentricity has then to be rotated counter-clockwise until the pointer is aligned according to the attached picture “Nominal position” (pointer is aligned with the index mark on the plate). 8. The M8 nut has to be tightened (recommendation according to the bolt supplier (approx. 3.46±0.3kgm, based on global friction value of 0,120, 03 and 10.9 bolt)) while simultaneously preventing the adjusting washer from rotating by holding it with an Allan key. 9. Tightened the camshaft gear to the specified torque. 10. The locking tools are removed. 11. The crankshaft to be rotated 4 to 6 times (ensure that cylinder 1 has reached its top dead centre by rotating the crankshaft clockwise, and engine is in its initial position). 12. Check the alignment between pointer and front plate (permissible misalignment ±4°). If the misalignment between pointer and back plate is bigger than ±4°, then: 13. The M8 nut to be loosened to finger tight. 14. The adjusting eccentricity is turned counterclockwise until the pointer is at the mounting position again. 15. Then the steps 6 to 12 have to be repeated. 16. Reconfirm the engine timing. NOTE: Do not crimp or use sharp tool on timing belt. 17. Fix the bottom timing cover. 18. Assemble the timing cover front. 19. Fit the Cam angle sensor and electrical connections.
RkJQdWJsaXNoZXIy MTIwNTUz