BODY 61 PREPARATION ON GLASS: 1. Clean the glass with Cleaner Terostat8550.Allow it to dry completely. Assemble the rubber mould to the glass. 2. Apply a thin & even coat (Approximately 0.5mm thick wet layer) of primer Terostst-8511 on glass. Allow it to dry for minimum 2 minutes. 3. Fill up the mould groove with sealant Terostat8590 with the applicator gun. (This sealant at later stage spreads on glass and mating shell flange area, when glass is fixed.) PREPARATION ON BODY SHELL: 1. Clean the Body shell Flange area confirming to glass with Cleaner Terostat-8550. Allow it to dry completely. 2. Apply a thin and even coat (Approx. 0.5mm thick wet layer) of primer Terostat - 8521 on painted surface. Allow it to dry for minimum 2 minutes. 3. After the above preparation mount the glass on the body flange from outside. This operation should be done within 20 minutes of the application if sealant on the glass. 4. After mounting the glass, the same has to be pulled towards inside of body with the help of vacuum cups. 5. Slightly tap the glass all around with hand for proper seating of glass mould. 6. Wipe off the excessive spill off of sealant with clean dry rags. Do not use ISOPROPANOL. 7. Keep the vacuum cups pulled for 10 -12 minutes as mentioned above. 8. Press the windshield glass using belt tensioner. 9. Do not drive the vehicle for 2 hours. TAILGATE GLASS FITMENT: 1. Apply promoter 4299 / N200 on the glass. Allow the primer to dry for minimum 5 minutes. 2. Fix the glass hider seal to the LH and RH side of the glass. Start fixing from the bottom edge to the top edge of the glass. 3. Fix the end bead at the lower end of the glass. End bead should not come out of the glass edge. Start the end beading fixing approximately from any gap between the edges of end bead. 4. Clean the glass and painted surface with the cleaner TEROSTAT – 8550. Allow it to dry completely. 5. Apply a thin and even coat (approximately 0.5mm thick) of PRIMER TEROSTAT-8511 on the glass. Allow it to dry for 2 minutes. 6. Apply thin and even coat (approximately 0.5mm thick) of PRIMER TEROSTAT- 8521 on painted surface. Allow it to dry for 2 minutes. 7. Apply sealant TEROSTAT-8590 on the glass with the applicator nozzle. 8. Mount the glass on the body flange within 20 minutes. Wipe of the excessive spill off with clean dry rags. Do not use ISOPROPANOL. 9. Keep it position for minimum 30 minutes. 10. Do not drive the vehicle for 2Hrs. REAR QUARTER GLASS: REMOVAL 1. Remove rear quarter trim. (For procedure refer rear quarter trim removal procedure) 2. Remove “D” pillar trim. (For procedure refer “D” pillar trim removal procedure) 3. Remove “C” pillar trim. (For procedure refer “C” pillar trim removal procedure) 4. Remove third row Grab handle. (For procedure refer Grab handle trim removal procedure) 5. Disconnect electrical connection of AMFM amplifier. 6. Cut the sealant with a thin sharp blade from the inside. CAUTION Do not damage the embossed antenna circuit on the rear quarter glass. Follow the assembly sequence of clips.
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