HARRIER_SAFARI FESTIVE EDITION
Developed by: Technical Literature Cell. Release Date : Sept 2021 / First Edition. The information provided in this manual is based on the latest product information available at the time of publication. . C Copyright 2021 TATA MOTORS All rights reserved. The information in this manual shall not be reproduced or copied, in whole or in part, in any form without written permission from TATA MOTORS Passenger Vehicles Limited. Vehicles are subject to modification in design, specification and equipment. Also refer the Service Circulars released by Customer Support about product & procedures.
HARRIER_SAFARI FESTIVE EDITION INTRODUCTION This Supplement Service manual provides information pertaining to technical Specifications, repair, maintenance and overhaul of different exclusive Premium features added / fitted on TATA HARRIER SAFARI FESTIVE EDITION. All the data contained in this manual is based on the latest product information available at the time of publication and with the assumption that the person is well aware of general Automobile practices. This manual emphasizes the special features of the vehicle and thus benefits our workman, who is conversant with general Automobile practices. The contents which are not covered in this supplement service manual have to be read in conjunction with “TATA HARRIER / SAFARI BSVI” Service Manual. Also for Service Schematics kindly refer BOOK 3 of “TATA HARRIER / SAFARI BSVI” Service Manual.
HARRIER_SAFARI FESTIVE EDITION
HARRIER_SAFARI FESTIVE EDITION CONTENTS 1. WIRELESS CHARGING (IF APPLICABLE) ............................................................................................. 1 A. WIRELESS CHARGING COMPONENTS............................................................................................. 1 B. INTERFACE DIAGRAM......................................................................................................................... 2 C. CHARGING FUNCTION........................................................................................................................ 2 D. CHARGING STATUS DISPLAY FUNCTION ........................................................................................ 2 E. CONDITIONS TO CHARGE PHONE PROPERLY ............................................................................... 2 F. CONNECTOR PIN & DETAILS ............................................................................................................. 3 G. WPC EPC TROUBLE SHOOTING PROCEDURE ............................................................................... 3 H. DO’S AND DON’T.................................................................................................................................. 5 I. WPC ECU REPLACEMENT PROCEDURE ........................................................................................... 6 2 AIR PURIFIER (IF APPLICABLE)............................................................................................................. 9 A. CABIN AIR PURIFICATION .................................................................................................................. 9 B. AIR QUALITY INDEX ............................................................................................................................ 9 C. PM2.5 SENSOR .................................................................................................................................... 9 D. SERVICE SCHEDULE .......................................................................................................................... 9 E. PM2.5 SENSOR REMOVAL................................................................................................................ 10 F. AC FILTER REMOVAL ........................................................................................................................ 10 3. VENTILATED SEAT (IF APPLICABLE) ................................................................................................. 11 A. WORKING ........................................................................................................................................... 11 B. SWITCH LOCATION ........................................................................................................................... 11 C. PRECAUTIONS................................................................................................................................... 11 D. FRONT ROW SEAT REMOVAL ......................................................................................................... 12 E. REAR ROW CAPTAIN SEAT (IF APPLICABLE) ................................................................................ 13 4. FUSE AND RELAY BOX DETAILS ........................................................................................................ 14 A. LAYOUT............................................................................................................................................... 14 B. BATTERY MOUNTED FUSE BOX...................................................................................................... 14 C. ENGINE FUSE AND RELAY BOX ...................................................................................................... 15 D. CABIN FUSE AND RELAY BOX ......................................................................................................... 17
HARRIER_SAFARI FESTIVE EDITION 5. PUNCTURE REPAIR KIT (IF APPLICABLE) ......................................................................................... 21 A. INTRDUCTION .................................................................................................................................... 21 B. INSTRUCTIONS ON HOW TO USE THE PUNCTURE REPAIR KIT SAFELY.................................. 22 C. HOW TO PROCEED IN THE EVENT OF A TIRE PUNCTURE ......................................................... 22 D. STEP 1: PUMPING THE TIRE SEALANT AND AIR INTO THE TIRE................................................ 23 E. STEP 2: CHECKING THE TIRE PRESSURE ..................................................................................... 24 F. LOCATION IN VEHICLE...................................................................................................................... 25 G. COMPRESSOR UNIT ASSY .............................................................................................................. 25 H. TYRE PUNCTURE KIT ASSEMBLY SUPPLY CONDITION .............................................................. 25
HARRIER_SAFARI FESTIVE EDITION 1 1. WIRELESS CHARGING (IF APPLICABLE) Wireless Power Charging (WPC) is a convenience feature to charge the Smart mobile using wireless charging technology, without a need to plugin wire in the device. The WPC system is powered with vehicle battery and the wireless power charging function is enabled with Ignition ON. NOTE: The WPC would support only those smart phones which are Qi compatible. Please refer to the smart phone. Manual or the smart phone manufacturer homepage to check whether your smart phone supports Qi function. A. WIRELESS CHARGING COMPONENTS 1. WPC ECU UNIT WITH FAN Wireless Power Charger with Fan ECU contains upper housing, lower housing, Fan, Fan duct cover and internal electronics as single unit for wireless charging function. LOCATION The location of the WPC in vehicle is in the Centre console area. Wireless Power Charging (ECU Generates power up to 15 W and transfer power wirelessly by magnetic induction. Cooling Fan - It is provided to keep charging surface temperature within ambient temperature range. Fan Cover - It has ducts to direct FAN air on WPC ECU surface. Infotainment unit - It is status display unit to display the status of wireless power charger Status symbol and text display is displayed on Infotainment unit. 2. CHARGING MAT / ANTISKID MAT The anti-skid mat is advisable to maintain the position of the Smart phone on the charging pad without skidding. It is recommended to place the Smart phone centrally at the anti- skid mat with display facing up. Holes and channels in antiskid mat ensures uniform air flow distribution on its surface. Qi Symbol indicates that the WPC ECU is Qi standard certified. LOCATION It is Located near Drive Mode Rotary Switch.
HARRIER_SAFARI FESTIVE EDITION 2 B. INTERFACE DIAGRAM The below interface diagram shows the WPC ECU/module. The power transfer takes place between the WPC ECU / module and the smart phone device. The inputs to the unit are Ignition, accessories and ground. The unit has a single hardwire PWM output connected to Instrument cluster. C. CHARGING FUNCTION Following all the conditions are applicable in this feature to function correctly Ignition ON (Engine OFF) Engine ON Smart phone placed in correct orientation on the antiskid mat as below. WPC system detects the presence of phone and starts charging as per the Qi standard protocol. The charging status is updated and displayed on the head unit. D. CHARGING STATUS DISPLAY FUNCTION Following all the various conditions that are detected by WPC system and displayed on infotainment Unit. 1. WPC system in standby mode 2. Smart phone charging ON 3. Foreign object on the antiskid mat 4. Smart phone battery is full/ Charging completed 5. WPC ECU error (“Error” condition indicates abnormal operating conditions internal system fault or fan stuck/jam). E. CONDITIONS TO CHARGE PHONE PROPERLY 1. Keep the charging surface clear of any foreign objects (coins, credit cards, smart cards, keys etc.) 2. Place the smart phone on the charging area marked for positioning the phone, for best results place the smart phone at the center of the charging pad. 3. Charge the smartphone without cover or use max 1mm thick cover otherwise it would halt the wireless charging function. 4. Ensure that the phone is placed with display facing upwards and charging area touching the charging pad surface. 5. Turn ON the ignition to start the charging. NOTE: The wireless charging function is supported to charge smart phones which are Qi compatible. Certain features may not function as not supported by the smart phone manufacturer and not a malfunction of the wireless charging. Wireless charging stops with Ignition OFF. Wireless charging stops when the smart phone is not completely in touch with the charging pad surface or not positioned correctly on charging pad.
HARRIER_SAFARI FESTIVE EDITION 3 F. CONNECTOR PIN & DETAILS Pin Out Details Pin No. Signal Name 1 ACC_Supply 2 IGN_Supply 3 PWM_Output1 4 BATT_GND 5 CAN_H 6 CAN-L 7 LED 1 8 LED 2 G. WPC EPC TROUBLE SHOOTING PROCEDURE 1. Pre-checks/tasks for trouble shooting the WPC ECU Table 1: Trouble shooting guide Effect of trouble Action to be taken Possible cause Charger taking more time for charging or frequent trip during charging. Check the FAN part/FAN Duct Check -T1 Smart phone not getting charged Check the status Check –T2 Foreign object detected message displayed on Instrument cluster Check WPC charging pad surface Check –T3 Error message displayed on Instrument cluster Check if High/ low voltage supply or High temperature or ECU faulty Check –T4 Check – T1 Check the operation of FAN integrated with wireless power charger: Check if FAN integrated with wireless charger is working by removing the Charging Pad and check air is blowing out from FAN Ducts. Check if anti-skid mat bottom surface has air blockage in vent channel and in its surface holes this can cause FAN air to block. Check if any dust or particles are present in FAN duct air path which can cause air blockage. If FAN is not working, then charging tripping can happen due to fan damage. WPC ECU assembly replacement Procedure” to change the complete unit. Check – T2 Check the operation of the wireless power charger ECU by following actions: Check if the Smart phone is placed correctly in the center of charging Pad. Check the Smart phone temperature, if the Smart phone body is found hot, the Smart phone might have turned itself “charging cut off”. The temperature threshold of the charging auto-off function for Smart phones differs from manufacturer to manufacturer. Check if the Smart phone is oriented correctly with display facing upwards and charging surface touching the charging pad and not placed upside down. The current WPC ECU supports on “Qi” compatible Smart phone devices hence please verify of the Smart phone support “Qi” wireless charging function. Check if Smart phone device protection cover is used which are non-standard, metallic, or very thick, as it reduces the charging efficiency. Smart phone back cover thickness should not exceed 1mm as it will not halt charging. Metallic cover may halt the charging function. Check if Wireless charger is correctly fitted with trim maintaining the gap of <3 from charger surface to anti-skid mat surface and flushness of 0.5mm i.e gap between trim and ECU surface. No waviness shall be observed on Anti-skid mat surface.
HARRIER_SAFARI FESTIVE EDITION 4 With all the above checks check for the “charging on” message on the HU. Charging shall start with Pop up on HU screen. After pop up an all-time indication of charging status on HU status bar shall appear. Check – T3 Carry following checks when Foreign object detection (FOD) error is displayed on the instrument cluster as shown: Check if any metallic objects, such as coins, clips and precious metals are detected on the charging pad or between the charging pad and the Smart phone. The metallic objects heat up and hence the charging function is halted to prevent overheating. Check cautiously the surface temperature of the charging pad. The error could be to prevent over heating due to high internal temperature of the WPC ECU. The Charging shall resume when the foreign matter is removed from the surface of the charging pad and charging mode shall be published on HU screen. Normal operating mode resumes with real time status displayed on the HU. Check – T4 Following could be the reasons when message displaying “charging may be interrupted due to error” is displayed on the Head unit as shown. 1. When permanent failure of charger driver failure detected e.g. short circuit or open circuit. 2. When permanent Coil failure detected. 3. When permanent temperature sensor failure is detected. 4. Permanent memory failure detected. 5. When any other permanent component failure which lead to permanent failure in charger functionality. 6. Fan output short circuit or open circuit is detected. In case of above faults, there could be a WPC internal system fault and would need a WPC ECU replacement.
HARRIER_SAFARI FESTIVE EDITION 5 H. DO’S AND DON’T WARNING: If any metallic object such as coin is located between wireless charging pad and phone back, the charging may disrupted. Also, metallic object may heat up. DO’S 1. Please ensure that the phone is compatible to the charging standard “Qi”. 2. If there is any metallic object between smartphone and wireless charger pad, immediately remove smart phone and metallic object after it has completely cooled down. Once any metallic object is detected on wireless charger post charging it displays its warning message on head unit, first remove smart phone then remove foreign object from the charging pad and place the smart phone again on charging pad. 3. The smart phone may become hot while getting charged. Please be cautious about the high temperature while picking up the smartphone from the charging pad. 4. Wireless charger works on principle of magnetic induction, i.e. it converts electrical energy into magnetic energy to transfer energy from charging pad to phone. Please maintain safe distance from the charger most of the time as it may cause irritation to sensory organs or active implants if implemented in the body. Please consult medical specialist in case implant organ in the body of the user. 5. Place the smart phone on the center of the charging pad for best results (refer Figure 1). 6. User shall turn ON engine to use this feature to avoid vehicle battery drain issue. 7. User shall clean charging pad/mat periodically to avoid dust accumulation. 8. Vehicle AC shall turn ON during wireless mobile charging for efficient use of this feature. 9. If the wireless charging does not work gently align your smart phone towards the center of the charging pad until charging will start (specifically for small size phone). DON’TS 1. Do not use metallic smart phone covers as it would halt the wireless charging function. The wireless charging may not function properly when there is a heavy & thick accessory cover on the smart phone. 2. Do not place smart phone upside down on charging pad or do not miss aligned mobile phone on charging pad in such case smartphone will not charge. 3. Please remove any objects such as metallic objects like coins, smart keys, electronic cards e.g. credit card, debit card, smart card from the charging pad as it may disrupt the charging process and/or may damage the card. 4. Please do not put any liquid (e.g. water, cold drink, and sanitizer), dust particles or flammable object on anti-skid mat. 5. Do not cover the wireless charger with a cloth or other object while charging. It may heat up the device and reduce the charging efficiency. 6. Do not disassemble, modify or remove the wireless charger & do not apply force or impact to the wireless.
HARRIER_SAFARI FESTIVE EDITION 6 I. WPC ECU REPLACEMENT PROCEDURE 1. PRE-CHECKS/TASKS TO BE DONE BEFORE REPLACING THE WPC ECU After performing all the necessary checks as per the troubleshooting guide, at wire harness, switches, relays, circuit short to ground, short to battery or open etc. If no root cause is found i.e. fault is not rectified, then follow the below replacement procedure. 2. ECU REPLACEMENT PROCEDURE PREQUISITE 1. Gateway (Instrument Cluster) shall be functional. 2. Vehicle configuration data shall be available on the server. 3. New WPC ECU assembly shall be available for replacement. REMOVAL 1. Disconnect the negative (-) terminal of the battery. 2. Locate the WPC ECU. (Refer Figure below for location of the WPC ECU). 3. Remove the Anti-skid mat from Console area. 4. Remove the trim panel to access the backside of the harness connector of the WPC. 5. Remove WPC ECU assembly connector. 6. Unscrew the WPC ECU assembly with dedicated screw panel. 7. Take out the WPC ECU assembly from trim panel.
HARRIER_SAFARI FESTIVE EDITION 7 FITMENT 1. Locate the new WPC ECU assembly on bracket the help of 4 snap locking. 2. Fix the new WPC ECU assembly on bracket the 2 screws with tightening torque 2.5 Nm. NOTE: Maintain the trim and ECU surface flushness of 0.5mm. The distance between upper housing & axis of positive mounting hole should be 16.5mm. The distance between fan duct cover & axis of positive mounting hole should be 13mm. 3. Connect back the wiring harness connector to the WPC ECU connector. 4. Ensure that harness connector for the WPC ECU connector is fitted tightly with applicable torque mentioned on the component drawing. 5. Place back the anti-skid mat on surface of the mounted WPC ECU. NOTE: Anti-skid mat shall be properly fitted and no waviness shall observe on anti-skid mat. 6. Assemble back the trim panel back.
HARRIER_SAFARI FESTIVE EDITION 8 7. Connect back the battery (-) terminal of the battery. 8. Connect the power supply by turning ON the IGN supply. 9. Check the working of FAN properly and Check the functionality of wireless charging with a compatible Smart phone.
HARRIER_SAFARI FESTIVE EDITION 9 2. AIR PURIFIER (IF APPLICABLE) A. CABIN AIR PURIFICATION The Climate Control System fitted with advance filter for cabin air purification Pollen Filter (If available): The filter takes care of dust particles and other pollutants. PM2.5 Combi filter (If available): This high efficiency filter cleans the PM2.5 particles and harmful gases coming from atmosphere pollution and volatile organic compounds. NOTE: Replace the Filter as per Maintenance schedule. If the vehicle is driven in heavy dusty conditions more frequent filter replacement are required. Replace the filter if you find poor ventilation, Cooling or Demisting. B. AIR QUALITY INDEX (IF AVAILABLE) Climate control system fitted with FATC calculates Air Quality Index (AQI) of cabin using PM2.5 AQI Index. FATC System in AUTO Mode automatically sets the blower speed and switches to recirculation air mode to improve AQI inside the cabin. The calculated AQI is displayed on display unit along with severity index. NOTE: AQI calculation will be effective after 30 seconds after ignition ON and no value will be displayed during this period. If the AQI does not improve in some time, get the sensor and Cabin filter inspected. Vacuum the dust sensor as per the maintenance schedule. C. PM2.5 SENSOR (IF AVAILABLE) It is fitted inside the dashboard near to the brake pedal. NOTE: Vacuum the dust sensor as per the maintenance schedule. D. SERVICE SCHEDULE SR. NO. OPERATION KMS / MONTHS 1 Clean filter and check Air-conditioning / HVAC system for satisfactory performance. Every Service 2 Replace Pollen Filter. 15K / 12M 3 Replace Combi PM2.5 filter 15K/ 12M 4 Vacuum Dust Sensor for satisfactory performance. 15K/ 12M
HARRIER_SAFARI FESTIVE EDITION 10 E. PM2.5 SENSOR REMOVAL 1. Remove steering column cover. 2. Access the blower control module from driver side. Remove the electrical connection from the module. 3. Remove the mounting screws and take out the module along with the cover. FITMENT For fitment follow the removal procedure in reverse. F. AC FILTER REMOVAL 1. Remove three snap on Air Filter cover. 2. Take out AC Filter cover. Images for illustration purpose only 3. Take out AC Filter. CAUTION: Always Position Arrows on AC Filter to-wards Engine Fire wall. Images for illustration purpose only FITMENT For fitment follow the reverse procedure of removal.
HARRIER_SAFARI FESTIVE EDITION 11 3. VENTILATED SEAT (IF APPLICABLE) A. WORKING To start ventilation, press button once. It has 3 ventilation adjustment in decreasing order and LED glows for each press. To stop the ventilation long press button for 3 seconds. Default setting is highest speed on first press. The ventilated seat by default is set to OFF whenever the ENGINE START / STOP button is turned on. B. SWITCH LOCATION Front Row Seats Rear Row Captain Seat C. PRECAUTIONS Use the air ventilation seat ONLY when the vehicle HVAC system is on. Never use a liquids like alcohol, high viscosity oils or other to spill on ventilated seats. Never use alcohol based liquids to clean the Seats as it may damage the leatherette material. Avoid spillage of liquids on the ventilated seats surface this may lead to blockage of ventilated seat system and may not function properly. Do not add seat covers, as it will not allow ventilated seats to function properly. Do not keep plastic covers of seat as it is, as it will not allow ventilated seats to function properly.
HARRIER_SAFARI FESTIVE EDITION 12 D. FRONT ROW SEAT REMOVAL 1. Slide the Front seat backwards and remove the two front mounting screw. 2. Disconnect the electrical connection of seat. 3. Open the cap and access mounting screw. 4. Slide the Front seat at front and remove the two rear mounting screw. 5. Push Front Seat at Front. 6. Remove front Seat. FITMENT 1. Locate the front seat assembly in BIW using Locating Pin. 2. Fix the seat assembly at front by tightening two mounting screws. 3. Slide the front seat forward most position. 4. Fix the seat assembly at rear by tightening three mounting screws. NOTE: Procedure is same for Driver & Co-driver Seat.
HARRIER_SAFARI FESTIVE EDITION 13 E. REAR ROW CAPTAIN SEAT (IF APPLICABLE) LOCATION 1. Slide the Front seat forward. 2. Remove the front plastic cover of the rear seat. 3. Slide the rear seat backward. 4. Disconnect the electrical connection of seat 5. Remove the two Hex FL screw on the rear seat from front side. 6. Slide the rear seat forward. 7. Remove the backside plastic cover of the rear seat. 8. Remove the two rear mounting Hex FL screw from backside. NOTE: Procedure is same for both Rear Row Captain Seat. FITMENT For fitment, follow reverse procedure of removal.
HARRIER_SAFARI FESTIVE EDITION 14 4. FUSE AND RELAY BOX DETAILS A. LAYOUT B. BATTERY MOUNTED FUSE BOX LOCATION This Battery Mounted Fuse box is part of Front wiring harness. This fuse box is directly mounted on Battery positive terminal and has fuse for Starter Motor and gives connection for battery supply to Engine compartment Fuse CIRCUIT DIAGRAM FUSE DETAIL FUSE NO. FUNCTION FUSE RATING PF1 STARTER MOTOR 250A PF2 IBS 5A This is an in-built fuse in Battery Mounted Fuse box for Starter Motor and IBS. WARNING If Fuse box cover is remove for any reason, it should be refit properly at its original position.
HARRIER_SAFARI FESTIVE EDITION 15 C. ENGINE FUSE AND RELAY BOX This fuse box is directly connected to Battery Positive terminal through Battery Mounted Fuse box and Bus-bar structure is used in this fuse box. NOTE The fuse box layout is for reference purpose only. Please refer the sticker provided inside the fuse box cover. Fuse Puller and Spare Fuses location inside Engine Compartment Fuse box: FUSE BOX STICKER LAYOUT
HARRIER_SAFARI FESTIVE EDITION 16 REMOVAL 1. Remove the Battery. (For procedure, refer Battery removal process in Electrical section.) 2. Loosen and remove the Rivet and pull out the air duct. 3. Remove the top cover of fuse box. 4.Remove the mounting bolt of the fuse frame assembly. 5.Gently pull out the fuse frame and disconnect all the electrical connections. FUSE AND RELAY REPLACEMNET: 1.Remove the cover of the fuse box. 2.Take out the fuse or relay from its base. 3.Check the Fuse/relay. 4. If faulty, replace with same ratting of fuse and relay. FITMENT For fitment follow reverse procedure of the removal.
HARRIER_SAFARI FESTIVE EDITION 17 D. CABIN FUSE AND RELAY BOX This fuse box is part of Cabin wiring harness. For details refer the below fuse box sticker fitted on dashboard inside the Glove box. For other pin out details of fuse box refer the power distribution II circuit schematics. LOCATION Behind Glove Box. CABIN FUSE AND RELAY BOX DETAILS - HARRIER
HARRIER_SAFARI FESTIVE EDITION 18 CABIN FUSE AND RELAY BOX DETAILS - SAFARI
HARRIER_SAFARI FESTIVE EDITION 19 REMOVAL Fuse box is located behind the glove box. To access the fuse box, Glove box needs to be remove first. 1. Remove snap fitted end-cover first. 2. Remove mounting screws at glow box location 3. Remove screw at bottom and upper side glow box and pay out glow box. 4. Disconnect the electrical connection of switch, glove box lamp. 5. Disconnect the electrical connection of glove box lamp. 6. Take out the glow box. 7. Pull out the fuse from fuse box modules from available cutout as shown below 8. Check the fuse of required function with help of fuse box sticker present at shown location
HARRIER_SAFARI FESTIVE EDITION 20 9. If fuse is blown, replace with same rating fuse from spare fuses provided in engine compartment fuse box. 10. Fit back the glove box by following reverse procedure. REPLACEMENT PROCEDURE FOR RELAYS 1. Turn the ignition key to lock position. 2. Check each relay, if faulty replace with same rating relay. 3. If replaced relay of same rating is not working properly, there is probably a serious electrical problem. REPLACEMENT PROCEDURE FOR FUSES 1. Turn the ignition key to lock position. 2. Check each fuse and look for broken/open controls link wire inside the fuse. If it is burnt, replace it with one of the spare fuses of same rating. 3. If replaced fuse of same rating burns out then, there is probably a serious electrical problem. NOTE: Use designated fuses only.
HARRIER_SAFARI FESTIVE EDITION 21 5. PUNCTURE REPAIR KIT (IF APPLICABLE) A. INTRODUCTION The Puncture repair Kit seals most tire punctures to restore temporarily mobility. Recommended use only for passenger car ground tires only and vehicle tire inflation pressure up to 300 kPa (3 bar, 43 psi). The system consists of a compressor and a sealant, and serves to effectively and conveniently seal punctures in car tires caused, for example, by nails or similar foreign objects with a diameter of up to ¼ “ (6 mm). Depending on the type and extent of tire damage, some tires can only be partially sealed or not sealed at all. Loss of tire pressure can affect vehicle handling, leading to loss of vehicle control. Observe the following rules when using the Puncture repair Kit: Drive with caution and avoid making sudden steering or driving maneuvers, especially if the vehicle is heavily loaded or you are towing a trailer. The system will provide you with an emergency temporary repair, enabling you to continue your journey to the next vehicle or tire dealer, or to drive a maximum distance of 200 km (120 miles). Do not exceed a maximum speed of 80 km/h (50 mph). Keep the Puncture repair Kit out of the reach of children. HIGHLIGHTS Maximum repairable diameter is 6mm. Ensuring an unaltered driving performance for another 200 km at a maximum 80 km/h. Suited for tires with maximum pressure requirement up to 43 psi. Cannot be used in case of sidewall puncture. WARNING Compliance with these instructions is vital to ensure vehicle safety. Non-compliance with these instructions means risking tire damage, which can affect vehicle handling and lead to loss. Do not use the Puncture repair Kit if the tire has already been damaged as a result of being driven underinflated. Do not try to seal damage other than that located within the visible tread of the tire. Do not try to seal damage to the tire's sidewall.
HARRIER_SAFARI FESTIVE EDITION 22 B. INSTRUCTIONS ON HOW TO USE THE PUNCTURE REPAIR KIT SAFELY Use product with original vehicle ground tires only. Only use the Puncture repair Kit with tubeless tires. If used for other than its intended purpose, the Puncture repair Kit may cause severe accident or injury due to the fact that compressed air can act as an explosive or propellant. Park your vehicle at the roadside so that you do not obstruct the flow of traffic and you are able to use the Puncture repair Kit without being in danger. Engage the hand brake, even if you have parked on a level road, to ensure that the vehicle will not move. Do not attempt to remove foreign objects like nails or screws penetrating the tire. Leave them as they are. Leave the engine running while the Puncture repair Kit is in use, but not if the vehicle is in an enclosed or poorly ventilated area. Never leave the Puncture repair Kit unattended while in use. Do not keep the compressor operating for more than 10 minutes other-wise there is a risk of it overheating. Replace the sealant bottle with a new one before the expiration date is reached (see bottle label). In case that the sealant is expired the functionality cannot be fully guaranteed. Only use original Puncture repair Kit bottles which are pressure resistant. C. HOW TO PROCEED IN THE EVENT OF A TIRE PUNCTURE You can temporarily repair a tire puncture in two steps. First pump the tire sealant and air into the tire (see Step 1). Immediately there-after, drive a short distance (3-10 km / 2-6 miles) in order to distribute the sealant in the tire. After that, check the tire pressure and pump more air into the tire if necessary (see Step 2). Then you can proceed to drive with caution for a maxi-mum distance of 200 km (120 miles) and at a maximum speed of 80 km/h (50 mph). Inform all other users of the vehicle that the tire has been temporarily sealed with the Puncture repair Kit and make them aware of the special driving conditions to be observed. Warning: - Need to drain fluid from tire before re-pair.
HARRIER_SAFARI FESTIVE EDITION 23 D. STEP 1: PUMPING THE TIRE SEALANT AND AIR INTO THE TIRE 1. Peel off the decal denoting the maximum permissible speed (80 km/h | 50 mph) from the casing and attach it to the edge of the windscreen as shown on the picture. 2. Take the hose and power plug with cable out of the Puncture repair Kit casing. Unscrew the orange cap of the bottle connector. WARNING Leave the bottle seal intact. Screwing the bottle onto the bottle holder will pierce the seal of the bottle. Avoid skin contact with the sealant which contains natural rubber latex. Do not open pressure “air release” valve. Please use protective glove for safety purpose. 3. Unscrew the red cap of the sealant bottle. (Shake sealant bottle well before use). 4. Screw the bottle clockwise firmly against the slight resistance of the notches onto the sealing gasket of the bottle connector until it is screwed tight. 5. Remove the valve cap from the damaged tire. Pull the protective cap off the end of the hose and screw the hose firmly onto the valve of the damaged tire. Make sure that the compressor switch is switched to “0” and the pressure “air re-lease” valve is closed. 6. Insert power plug into the 12 volt power socket connection. 7. Start the motor (only if the vehicle is outdoors or in a well ventilated area). 8. Press compressor switch to “I”. NOTE Check the sidewall of the tire prior to inflation. If there are any cracks, bumps or similar damage, do not attempt to inflate the tire. Do not stand directly beside the tire while the compressor is pumping. Watch the sidewall of the tire. If any cracks, bumps or similar damage appear, turn off the compressor and let the air out by means of the pressure “air release” valve. In this case, do not continue to use the tire When pumping in the sealant through the tire valve, the pressure may rise up to 500 kPa (5 bar, 73 psi) but will drop again after about 30 seconds. 9. Inflate the tire within about 10 minutes to an inflation pressure of minimum 180kPa, (1.8 bar, and 26 psi) and a maximum of 300kPa (3 bar, 43 psi). 10.Switch off the compressor briefly in order to read the actual tire pres-sure from the pressure gauge. WARNING If the tire inflation pressure does not reach 180kPa (1.8bar, 26 psi) within 10 minutes, the tire may have suffered excessive damage, making a tempo-rary repair impossible. In this case, do not continue to use the tire. 11. & 12. Once a tire inflation pressure of at least 180kPa (1.8 bar, 26 psi) has been reached. Switch the compressor to “0 Pull the power plug from the 12 volt power socket connection. Slowly unscrew the hose from the tire valve (sealant residues may escape from the hose) and put the protective cap back onto the hose. Leave the bottle in the holder. This avoids unexpected leakage of sealant residue. Make sure the Puncture repair Kit, the cap of the bottle and the orange cap are stored safely, but are still easily accessible, in the vehicle. 13. & 14. Immediately start and drive for about 3-10 km (2-6 miles) so that the sealant can seal the damaged area. Do not drive for more than 10 min and not any faster than 80 km/h (50 mph) (observe the decal indicating the permissible speed). WARNING If heavy vibrations, unsteady steering behaviour or noises should occur while driving, reduce your speed and drive with caution to a place where it is safe for you to stop the vehicle. Recheck the tire and its pressure. If the tire pressure is less than 130kPa (1.3bar, 19 psi) or if there are any visible cracks, bumps or similar damage on the side wall, do not continue to use the tire!
HARRIER_SAFARI FESTIVE EDITION 24 E. STEP 2: CHECKING THE TIRE PRES-SURE 15.Stop the vehicle after driving about 3-10 km (2-6 miles).Check and, where necessary, adjust the pressure of the damaged tire. Remove the protective cap from the end of the hose. Screw the hose firmly onto the valve of the damaged tire. 16.Read the tire pressure from the pressure gauge. If the pressure of the sealant-filled tire is 130kPa (1.3 bar, 19 psi) or more, it must now be adjusted to the pressure specified for your vehicle (Refer sticker on vehicle). WARNING If the tire check shows that the pressure of the sealant-filled tire is less than 130kPa (1.3 bar, 19 psi) or if there are any visible cracks, bumps or similar tire damage on the side wall, you must not continue to use that tire. Make sure that the compressor switch is switched off to “0”. Insert the power plug into the 12volt power socket connection. Start the motor (only if the vehicle is outdoors or in a well ventilated area). 17. & 18. Switch the compressor on to “I” and pump the tire up to the specified tire pressure within max. 10 minutes. NOTE Compressor unit we can use for filling the air & checking the pressure of the normal tire. Switch the compressor off and check the tire pressure again. If tire pressure is too high, deflate the tire to the specified pressure using the pressure “air release” valve. Rest of the remaining sealant in the hose might leak out when opening pressure “air release” valve or taking off the protective cap of the hose. Please use protective glove for safety purpose. Once you have inflated the tire to its correct tire pressure, switch off the compressor, pull the plug out of the socket, unscrew the hose, fasten the tire valve cap and put back on the protective cap of the hose. Leave the bottle in the holder and store the Puncture repair Kit away safely in the vehicle trunk. WARNING After using the sealant you may drive no faster than 80 km/h (50 mph), and the damaged tire must be replaced as quickly as possible (within a maximum driving distance of 200 km (120 miles). You must not continue to drive if heavy vibrations, unsteady steering behaviour or noises should occur while driving. 19.& 20. Drive to the nearest workshop to get the damaged tire repaired and if the tire repair is not possible, tire should be removed from the car. Before the tire is removed from the rim, inform your tire dealer that the tire contains seal-ant. Sealant deposits in a used hose may impair proper function of the Puncture repair Kit. Both the sealant bottle and the hose need to be replaced together after using the Puncture repair Kit. NOTE Remember that emergency road-side tire repair kits only provide temporary mobility. Regulation concerning tire repair after usage of Puncture Repair Kit may differ from country to country. You should consult a tire specialist for advice. WARNING Before driving, ensure tire is adjusted to recommended inflation pressure as indicated on vehicle placard. Monitor tire pressure until sealed tire is replaced. Proceed as described above from point 15 on-wards. New sealant and replacement parts can be purchased from your authorized repair shop or dealer. Sealant bottles can be disposed with household waste.
HARRIER_SAFARI FESTIVE EDITION 25 F. LOCATION IN VEHICLE HARRIER & SAFARI – Compressor unit assembly & Sealant bottle are accommodate in tool tray. G. COMPRESSOR UNIT ASSY Identification (5412 4010 01 73 – Micro 10 compressor #542) In AIS certificate, the model number #542 referred, which is reflected in all compressor barcodes as shown. All barcodes of the compressor model to TML will be with Barcode starting with #542 as below. Next nos is serial no for the respective compressor. H. TYRE PUNCTURE KIT ASSEMBLY SUPPLY CONDITION Assembly Level Description Part no 1 Compressor Unit Assembly 5412 4010 01 73 (Supplier ID:‐ Micro 10 compressor #542) 1 Sealant bottle 350 ml 5412 4010 98 01
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