ZEST BOLT Service Manual

Automated Manual Transmission 50 Clutch Control Solenoid Removal 1. Place the car on a lift. 2. Position the gear lever at N. 3. Connect the diagnosis equipment and car- ry out the accumulator depressurization procedure. 4. Remove protection/guard under engine. 5. Remove battery. 6. Remove battery support/drip tray. 7. Remove wiring for manual gearbox hy- draulic selection system on hydraulic selection unit 8. Remove hydraulic speed selection hydrau- lic actuator unit and clutch. 9. Loosen and remove the screws (1a) for the clutch control solenoid valve (1b). 10. Remove the clutch control solenoid valve complete with O-rings. 11. Remove the O-ring from the clutch con- trol solenoid valve seat. Clutch Control Solenoid Fitment 1. Fit a new O-ring in the clutch control sole- noid valve seat. 2. Place the clutch control solenoid valve (1a) in its seat complete with new O-rings and tighten the screws (1b) to the prescribed torque. Component Fixing value (Nm) Clutch control solenoid valve Screw 3 – 4.2 3. Fit hydraulic speed selection hydraulic ac- tuator unit and clutch 4. Fit wiring for manual gearbox hydraulic selection system on hydraulic selection unit 5. Fit protection/guard under engine. 6. Refill the electro-hydraulic selection gear- box hydraulic control system, with reference to 7. Check level of hydraulic system fluid for gearbox with hydraulic selection and top up, if necessary. 8. Fit battery support/drip tray. 9. Fit battery. 10. Connect the diagnosis equipment and