ZEST BOLT Service Manual

Automated Manual Transmission 47 Odd and Even Gear Engagement Solenoids Removal: 1. Place the car on a lift. 2. Position the gear lever at N. 3. Connect the diagnosis equipment and car- ry out the accumulator depressurization procedure. 4. Remove protection/guard under engine 5. Remove left front wheel. 6. Remove battery. 7. Remove battery support/drip tray. 8. Remove wiring for manual gearbox hy- draulic selection system on hydraulic selection unit 9. Remove hydraulic speed selection hydrau- lic actuator unit and clutch 10. Loosen and remove the fixing screws for the odd gear engagement solenoid valve. 11. Remove the odd gear engagement sole- noid valve (1a) complete with O-rings (1b). 12. Remove the O-ring from the odd gear en- gagement solenoid valve seat. 13. Proceed in the same way to remove the even gear engagement solenoid valve. Odd and Even Gear Engagement Solenoids Fitment: 1. Fit a new O-ring in the odd gear engage- ment solenoid valve seat. 2. Place the odd gear engagement solenoid valve in its seat complete with new O- rings and tighten the screws to the pre- scribed torque. 3. Proceed in the same way for the even gear engagement solenoid valve. Component Fixing value (Nm) Odd and even gear engage- ment solenoid valves Screw 3 – 4.2 4. Fit hydraulic speed selection hydraulic ac- tuator unit and clutch 5. Fit wiring for manual gearbox hydraulic selection system on hydraulic selection unit 6. Fit left front wheel