HEXA

ENGINE 8 1.2 GENERAL SYMPTOMS DIAGNOSIS: NOTE It is always advisable to first use the diagnostic tool and rectify the electrical faults, before commencing with mechanical repairs/ troubleshooting. Refer EMS section in this group for procedure. SR. NO. COMPLAINT CAUSE REMEDY 1. Engine does not crank  Electrical connection loose/came out  Battery discharge  Starter Motor not working  Ignition switch defective  Correct them at proper place  Recharge/replace the battery  Repair/Replace the starter motor  Replace the main line switch 2. Engine Cranks but does not start  No Diesel  Fuse for engine stop blown  Fuel filters choked  Air filter choked  Engine seized  Exhaust system choked  Hydrostatic lock due to blown cylinder head gasket  Valve train failure due to timing belt failure/breakage  Glow plugs defective  Fill in Diesel  Replace the fuse.  Replace the fuel filters.  Replace the Air cleaner filter  Repair/Replace engine  Clean the exhaust system  Repair/Replace the engine  Repair/Replace the engine  Check / Replace  Clutch Switch faulty  Hold the Ignition key at crank position for 10seconds. This will help to crank the engine if starter motor is in fail-safe condition operation.  Further Investigation on Clutch Switch and Electrical Connection to be done  Clutch switch electrical connection faulty  Check the clutch switch electrical connection & rectify the same in case of unsuccessful / delayed engine start.  Clutch Switch Faulty  Check the fault codes in case of unsuccessful / delayed engine start and rectify the fault 3 Engine Seizure  Low coolant level  Cooling fan not working  Thermostat failure  Radiator hose leakage  Radiator leakage  Water pump defective/pump bearing damaged.  Replace affected parts  Check belt tension  Replace affected parts  Replace affected parts  Replace affected parts  Replace affected parts