HEXA

ELECTRICAL 50 TROUBLE SHOOTING: CONDITION POSSIBLE CAUSE CORRECTION/REFERENCE ITEM Starter not rotating Brush Holder Fuse opened Replace Brush holder Brushes completely worn out Replace Brush holder Solenoid Defective Replace Solenoid Epicycloid ale Gear Train (EGT) Damaged Replace EGT Starter not taking load (Only free run) Brushes completely worn out Replace Brush holder Solenoid Defective Replace Solenoid Over running clutch (ORC) slipping in both direction Replace ORC Grease deposition on commutator brush track Replace armature Epicycloid ale Gear Train (EGT) Damaged Replace EGT Starter pinion damage Solenoid Defective Replace Solenoid Starter flange broken Defective Drive End Flange (DEF) Replace DEF / Bearing Starter pinion oscillating freely Solenoid Defective Replace Solenoid Bearing damage due to water / Mud entry Replace DEF / Bearing Bearing broken / Damaged Replace DEF / Bearing Starter motor not working (burnt) Solenoid Defective Replace Solenoid Armature Defective Replace armature Armature Burnt Replace armature Brush Guide melted / Damaged Replace Brush Holder Pinion moving freely axially Solenoid Defective Replace Solenoid Fork lever Worn out / Melted Replace fork lever Engine will not crank Battery charge low Battery cables loose, corroded or worn out Transaxle range switch (Vehicle with automatic transaxle only) Fuse blown Starter motor faulty Ignition switch faulty Charge or replace battery Repair or replace cables Refer to TR group-automatic transaxle Replace fuse Replace Replace Engine cranks slowly Battery charge low Battery cables loose, corroded or worn out Starter motor faulty Charge or replace battery Repair or replace cables Replace

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