SAFARI STORME MY14

BODY 74 WINDSHIELD GLASS REMOVAL 1. Remove the leaf screen mould and then remove the leaf screen assembly. (For procedure refer leaf screen removal process in this section.) 2. Remove the windshield finisher from both side. 3. Remove the “A” pillar trim from both ends. 4. Make a small hole in the sealant from the inside of the cabin near “A” pillar. 5. Pass a steel file through this hole and wrap each end around wood. ! CAUTION  Use appropriate protection to the components to avoid any accidental damage.  Do not damage the windshield glass dashboard and sheet metal parts. !! WARNING  Put on gloves to protect your hands.  Wear eye protection while cutting the glass sealant with steel wire. 6. With a helper on the outside, pull the steel wire back and forth in sawing motion. Hold the steel wire as close to the windshield as possible to prevent damage to the sheet metal components. 7. Carefully cut the sealant around the entire windshield. FITMENT NOTE Before fixing the windshield glass following preparations need to be done on the glass and body shell flange area. PREPARATION ON GLASS Clean the glass with Cleaner Terostat-8550.Allow it to dry completely. Assemble the rubber mould to the glass. Apply a thin and even coat ( Approximately 0.5mm thick wet layer) of primer Terostst-8511 on glass. Allow it to dry for minimum 2 minutes. Fill up the mould groove with sealant Terostat- 8590 with the applicator gun. (This sealant at later stage spreads on glass and mating shell flange area, when glass is fixed.) PREPARATION ON BODY SHELL Clean the Body shell Flange area confirming to glass with Cleaner Terostat-8550. Allow it to dry completely. Apply a thin and even coat (Approx. 0.5mm thick wet layer) of primer Terostat - 8521 on painted surface. A llow it to dry for minimum 2 minutes. After the above preparation mount the glass on the body flange from outside. This operation should be done within 20 minutes of the application if sealant on the glass. After mounting the glass, the same has to be pulled towards inside of body with the help of vacuum cups. Slightly tap the glass all around with hand for proper seating of glass mould. Wipe off the excessive spill off of sealant with clean dry rags. Do not use ISOPROPANOL. Keep the vacuum cups pulled for 10 -12 minutes as mentioned above. Press the windshield glass using belt tensioner. Do not drive the vehicle for 2 hours. TAILGATE GLASS FITMENT Apply promoter 4299 / N200 on the glass. Allow the primer to dry for minimum 5 minutes. Fix the glass hider seal to the LH and RH side of the glass. Start fixing from the bottom edge to the top edge of the glass.