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NEXON EV

X114H

DTC Troubleshooting Data

Version: 3.0

Date: 27-May-2020

`

46

Author: K Tejaswini Manasa/ Navya Krishnan/Gaurav Jha

Copyright © TATA MOTORS Ltd.

This document must not be used in anyway, such as copying and redistributing to third parties, without the consent of author.

P22E016:- DC undervoltage shutdown

Overview:

ISO Code (If applicable)

P22E016

Customer Symptom

NA

Fault Effect (On Vehicle)

OBC will stop charging HV battery

Lamp Status (If Any)

NA

DTC Detection Condition

This DTC gets logged if OBCOutput DC voltage is less than 171±2V

Normal Operating Condition

OBC output voltage range b/w 170V ~ 450V

Probable Trouble Area

1. Output short circuit or overload

2. Sensors error in OBC

Healing Condition

Disconnect the gun and connect back after VCU sleep

Write up for

the system:-

The on-board charger (OBC) takes AC input and converts it to direct current to charge a HV battery. The LV supply of OBC is

from 12V battery. It requires AC HV supply voltage of 230V, 50Hz to charge the HV battery.

Pre-Check Points:

a) Check the OBC DC ouput pins ( HV BATT+, HV BATT-) for damage (connectors, terminals bending & rusting of pins)

b) Check the OBC DC ouput wiring harness connected to PDU for damage (connectors, terminals bending & rusting of

pins)

TroubleShooting:-

Flow Diagram or table format for diagnosing the fault code

Step no

.

Description

Check Point

if YES

if NO

1

Connect the Charging Gun & switch

ON the AC supply. check for the fault

code.

Fault code P22E016, is

present?

Replace OBC

Repair complete

DTC

s

confirmation:-

After rectification, ensure the following points by referring OBC parameters using TML diagnostic tool before

handing over to customer.

a) Check whether the OBC can respond to the vehicle charging command by observing the Charge ON indicator

lamp on the cluster.

On-Board charger

230V AC supply

HV Battery

LV signal connector