202 / 1006
1.5L REVOTORQ ENGINE
1.7. ENGINE ON VEHICLE SERVICE PROCEDURE ................................................................ 95
A ENGINE REMOVAL............................................................................................................................ 95
B ENGINE INSTALLATION.................................................................................................................. 101
C EXHAUST SYSTEM ......................................................................................................................... 102
D COOLING SYSTEM.......................................................................................................................... 105
E FUEL SYSTEM ................................................................................................................................. 109
F TURBOCHARGER REMOVAL AND REFITMENT .......................................................................... 116
G TIMING BELT REMOVAL AND REFITMENT .................................................................................. 118
H STARTER MOTOR REMOVAL AND REFITMENT.......................................................................... 120
I ALTERNATOR REMOVAL AND REFITMENT ................................................................................. 121
J COMPRESSOR REMOVAL AND REFITMENT ............................................................................... 122
K HIGH PRESSURE PUMP REMOVAL AND REFITMENT................................................................ 124
1.8. ENGINE OVEHAULING (ON OVERHAUL STAND) ......................................................... 128
A ENGINE DIS-ASSEMBLY
................................................................................................... 128
i ON OVERHAUL STAND.............................................................................................................. 128
ii REMOVAL OF INTAKE MANIFOLD............................................................................................ 132
iii REMOVAL OF EXHAUST MANIFOLD........................................................................................ 136
iv REMOVAL OF EVRV AND THERMOSTAT ................................................................................ 137
v REMOVAL OF OIL COOLER AND HOSES ................................................................................ 138
vi REMOVAL OF OIL SUMP ........................................................................................................... 139
vii REMOVAL OF TIMING BELT ...................................................................................................... 140
viii REMOVAL OF LIFTING SUPPORT ............................................................................................ 144
ix REMOVAL OF CYLINDER HEAD ............................................................................................... 145
x REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 146
xi REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ............................................................ 149
xii PISTON CONNECTING ROD DIS-ASSEMBLY.......................................................................... 152