9 / 1003
1.2L REVOTORN ENGINE
D EXHAUST SYSTEM ........................................................................................................................... 79
E COOLING SYSTEM............................................................................................................................ 82
F FUEL SYSTEM ................................................................................................................................... 85
1.7. ENGINE ON VEHICLE SERVICE PROCEDURE ................................................................................. 88
A ENGINE REMOVAL AND REFITMENT ............................................................................................. 88
B AIR FILTER ASSEMBLY .................................................................................................................... 94
C INJECTOR REMOVAL ....................................................................................................................... 95
D SPARK PLUG REMOVAL .................................................................................................................. 96
E EXHAUST SYSTEM REMOVAL......................................................................................................... 97
F FUEL SYSTEM ................................................................................................................................. 101
G COOLING SYSTEM.......................................................................................................................... 107
H REMOVAL OF ACCESSORIES ....................................................................................................... 112
1.8. ENGINE OVEHAULING (ON OVERHAUL STAND) ......................................................................... 114
A ENGINE DIS-ASSEMBLY................................................................................................................. 114
I
REMOVAL OF INTAKE MANIFOLD................................................................................................. 114
II
REMOVAL OF EXHAUST MANIFOLD............................................................................................. 116
III REMOVAL OF OIL SUMP ................................................................................................................ 118
IV REMOVAL OF SENSORS................................................................................................................ 119
V REMOVAL OF ACCESSORIES ....................................................................................................... 120
VI REMOVAL OF TIMING CHAIN......................................................................................................... 123
VII REMOVAL OF CYLINDER HEAD AND CAMSHAFT....................................................................... 125
VIII REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES ................................................................... 127
IX REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ................................................................. 128