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1.2L REVOTORN ENGINE
CONTENTS
1.1. GENERAL INFORMATION..................................................................................................................... 1
A ENGINE INTRODUCTION.................................................................................................................... 1
B ELECTRONIC CONTROL UNIT........................................................................................................... 2
C TECHNICAL SPECIFICATION............................................................................................................. 3
D SPECIAL TOOLS.................................................................................................................................. 4
E ASSEMBLY CLEARANCE.................................................................................................................... 6
F SEALANTS ........................................................................................................................................... 6
G LEAKAGE RATES ................................................................................................................................ 6
1.2. TROUBLESHOOTING ............................................................................................................................ 7
1.3. CONSTRUCTIONAL AND SERVICE DETAILS................................................................................... 14
A ENGINE LIFTING HOOK.................................................................................................................... 14
B INTAKE MANIFOLD ........................................................................................................................... 15
C CYLINDER HEAD COVER ................................................................................................................. 16
D CYLINDER HEAD A ........................................................................................................................... 18
E CYLINDER HEAD B ........................................................................................................................... 20
F CYLINDER BLOCK............................................................................................................................. 22
G LUBRICATION PUMP AND COMPONENTS..................................................................................... 24
H PISTON, CRANKSHAFT AND COMPONENTS................................................................................. 27
I
ENGINE TIMING................................................................................................................................. 29
J
TURBOCHARGER, CATCON AND COMPONENTS ........................................................................ 31
K FUEL INJECTION EQUIPMENT ........................................................................................................ 33
L
AIR FILTER, SNORKEL AND BLOW BY PIPE .................................................................................. 35
M WATER PUMP, THERMOSTAT AND COMPONENTS ..................................................................... 37
N STARTER MOTOR AND ALTERNATOR........................................................................................... 39
O COMPRESSOR, AUTO TENSIONER AND BELT ............................................................................. 40
P ENGINE SUSPENSION...................................................................................................................... 41
Q INTERCOOLER AND HOSES............................................................................................................ 44