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CLUTCH_DIESEL
10
1.5.2. REGULAR MAINTENANCE
A. CLUTCH SWITCH ADJUSTMENT
1. Place the clutch pedal in the released
position.
2. Loosen Hex FL Screw M5X12 of Clutch
Sensor Mounting
.
3. Adjust the magnet till the gap between the
clutch sensor and magnet holder is
3±0.1mm.
NOTE
Ensure there is 3±0.1mm.gap between clutch
sensor and magnet holder.
Check for switch in pressed condition after setting
the above gap
After confirming the gap, tighten the Hex FL
Screw M5X12 with tightening torque 11-13 Nm.
B. CLUTCH BLEEDING PROCEDURE
CAUTION
Use only
DOT
-4 fluid.
NOTE
Whenever Clutch master Cylinder/ Concentric
Slave Cylinder /clutch hose/ pressure line tube
has to be removed or if the clutch pedal is spongy,
bleed the system.
1. Remove the splash guard for access of
bleeding valve (hydraulic adapter) from the
vehicle.
2. Clean the external areas of the hydraulic
adapter and remove the dust cap from the
hydraulic adapter bleeding connection.
3. Connect the bleed pipe to the hydraulic
adapter bleeding connection.
4. Place the other end of bleed pipe in a clean
container which should be at a lower level
than the slave cylinder and ensure that the
hose is submerged in the clutch fluid.
5. Fill the clutch fluid reservoir to its max level.
6. Press the clutch pedal slowly throughout its
stroke and hold it pressed to its extreme
position.
NOTE
During bleeding process keep a watch on fluid
level in reservoir and top up if the level falls below
the maximum mark.