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1.5L REVOTORQ ENGINE

145

19.Install connecting rod bearing cap with bearing

shell on connecting rod. Tighten connecting

rod bearing cap mtg. bolts to specified torque.

20.Measure connecting rod bearing bore. Record

the readings in the format given in this manual.

21.If

connecting rod big end parent bore

dimension is maintained within specified limits,

proper bearing bore dimension is automatically

achieved.

22.However, it must be physically measured and

confirmed. Measure pretension of connecting

rod bearing shell with a feeler gauge after

loosening connecting rod bearing cap

mounting bolt on opposite side of bearing shell

lug.

NOTE

Connecting rod bearing shells are precision

finished and should not be bored or scraped.

PISTON AND PISTON RINGS

1. Remove piston rings from piston using ring

expander.

2. Remove carbon deposits from piston.

3. Clean piston and piston rings thoroughly.

4. In case cylinder bore taper and ovality is within

specified limit, then same piston and piston

rings may be reused.

5. Examine pistons for cracks, scoring, other

damages, like Ring groove wear, piston pin

bore wear, spring clip groove wear/ damage

etc.

6. In case any one of the piston has any defect,

all the piston set should be replaced.

7. Examine piston rings for scoring, lateral

clearance in piston ring groove and butt

clearance in cylinder

bore.