1.2L REVOTRON ENGINE
93
FUEL TANK
REMOVAL
1. Place the vehicle in a 2 poster lift.
2. Disconnect the electrical connections of the in-
tank pump and the fuel lines. Refer In-tank
pump removal process.
3. Disconnect the fuel filler hose and the breather
hose.
4. Support the fuel tank from below.
5. Remove the four mounting bolts from tank and
lower the tank carefully.
INSPECTION
Check all hoses and pipes connected to fuel
tank for leaks, loose connections, deterioration
or damage. Replace if necessary.
Check fuel pump and fuel level gauge gaskets
for leaks, cracks etc. Replace if necessary.
Visually inspect fuel tank for leaks and
damage. Replace if necessary.
Check TPV for dust accumulation. Clean if
required.
FITMENT
Follow the reverse order of removal for fitment.
TANK UNIT REMOVAL
CAUTION
Unless replacement is necessary, Tank unit,
fuel level sensor should not be removed
from the tank since the rubber parts i.e.
gasket, seals etc. may harden when
exposed to air and light.
Never apply an excessive force to the tank
unit nipple or lead wire. This may result in
bent or poor contact.
1. Fold the 2
nd
row Seat and somersault it to
access the in tank pump cut out.
2. Loosen and remove the four screws of the
cutout cover and set cover aside.




