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KRYOTEC ENGINE

44

9. Another method of identifying the class of the

pins is to read the reference (3). In the case of

the number 94 (the first on the left) corresponds

to the dimensional value of 52.994 of the first

journal that identifies the Class A (red color).

The same method should be applied to other

groups of two figures (97 - 95 - 95 - 94).

NOTE

A new crankshaft is provided without bearing shells

but is identified with journal and connecting rod

dimensional class values in order to choose the

bearing shells to assemble with “normal” journal

and connecting rod bearing clearances.

For the selection of main journal bearing shells the

numeric code is printed on the crankshaft adjacent

to the pins.

Use only the codes related to the legend, all other

codes present on the tone wheel must not be used.

10.Check bearing shell dimension are in specified

limits.

11. Check journal bearing out of round diameter.

12.Check the thrust washer thickness.

13.Record the readings in the format given at the

end of this group.

14.If

necessary, grind crank shaft main bearing and

crank pin journals to next under-size.

15.Maintain correct fillet radius for journals

16.Care must be taken during grinding to ensure

that width of journals is not increased.

17.Should it be necessary to grind sides of 4th

main bearing journal, grind it to next undersize.

18.Re

-chamfer oil holes on journals to avoid

scoring of new bearing shells.

19.Finish journals by lapping them with 320 grit

lapping cloth of suitable width.

20.After grinding recheck main bearing and crank

pin journal dimensions.

21.Also recheck run out of crank shaft and end play