ZEST/BOLT

BRAKES

EXPLODED VIEW OF WHEEL CYLINDER

ASSEMBLY

1. BOOT/DUST COVER

2. PISTON/PLUNGER

3. L TYPE SEAL

4. SPRING

5. BLEED SCREW

6. BLEED SCREW CAP

7. PROTECTIVE PLUG

8. WHEEL CYLINDER BODY

REMOVAL OF WHEEL CYLINDER

1. Remove bleed screw cap, bleed screw and

protective plug

2. Pump out the brake fluid in a suitable container

by operating the brake pedal.

3. Remove boot/ dust cover

4. Push out the piston with seal’s.

5. Remove the seals from the plunger using a

blunt edged connector.

6. Discard all rubber parts.

7. Clean all parts in fresh brake fluid or alcohol

and place them on clean sheet of paper.

NOTE

Never clean the wheel cylinder or internal parts

with kerosene, petrol or diesel as it will lead to

contamination and damaging the rubber part.