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Automated Manual Transmission

Contents

Introduction: ........................................................................................................................... 1

System Components: ............................................................................................................... 2

Power Unit (1): .................................................................................................................... 3

1. Electric Pump:.................................................................................................................. 3

2. Pressure Accumulator: ..................................................................................................... 3

3. Oil Reservoir: ................................................................................................................... 4

Electro hydraulic Unit (2): .................................................................................................... 4

Hydraulic Diagram:................................................................................................................... 5

Electrical Components Of The Hydraulic Unit:........................................................................... 6

Proportional Pressure Solenoid Valve: ................................................................................. 6

On-Off Solenoid Valves for Controlling The Position Selection Actuator: .............................. 7

Proportional Flow Rate Solenoid Valve: ............................................................................... 7

Electrical Wiring:...................................................................................................................... 9

Line Pressure Sensor:......................................................................................................... 10

Clutch Rpm Sensors: .......................................................................................................... 10

Engagement and Selection Position Sensors:...................................................................... 10

CSC Clutch Actuator: .......................................................................................................... 10

PLCD Clutch Position Sensor: ............................................................................................. 11

Mechanical Components of the Unit: ................................................................................. 13

Gear Engagement and Selection Shaft:............................................................................... 13

Electronic Control Unit: ..................................................................................................... 13

System Input Signals:......................................................................................................... 16

User Interfaces – System: ....................................................................................................... 16

System Operation (In the Absence Of Faults): .................................................................... 17

Pressurisation of the Hydraulic Circuit: .............................................................................. 17

Automatic Engagement of the Clutch Downhill With the Accelerator Pedal: ....................... 17

Released: .......................................................................................................................... 17

Vehicle Slowdown ............................................................................................................. 17

Turning Off the Engine and System: ................................................................................... 17