SUSPENSION
CONTENTS
6.1 TECHNICAL SPECIFICATION AND TIGHTENING TORQUE.................................................... 1
6.1.1 Specification..........................................................................................................................................1
6.1.2 Tightening Torque for Suspension....................................................................................................... 2
6.2 SPECIAL TOOLS......................................................................................................................... 3
6.3 DIAGNOSIS.................................................................................................................................. 4
6.4 PRECAUTION.............................................................................................................................. 5
6.5 SUSPENSION SYSTEM.............................................................................................................. 6
6.6 ASSEMBLY FRONT SUSPENSION.......................................................................................... 10
A) Assembly Front Strut Exploded View................................................................................................. 10
B) Anti Roll Bar Mounting Exploded View................................................................................................11
C) Lower Link Exploded View................................................................................................................. 12
D) Front Axle Assembly Exploded View.................................................................................................. 13
6.7 FRONT SUSPENSION............................................................................................................... 14
6.7.1 Removal and Installation of Strut Assembly....................................................................................... 14
6.7.2 Disassembly and Assembly of Front Strut......................................................................................... 15
6.7.3 Removal and Installation of Wheel Hub............................................................................................. 17
6.7.4 Removal and Installation of sub-frame assembly............................................................................... 20
6.7.4.1 Removal and Installation of Anti roll bar............................................................................................ 21
6.7.4.2 Removal and Installation of Ball Joint................................................................................................ 22
6.7.4.3 Removal and Installation of Lower ARM Rubber Bushes.................................................................. 23
6.8 ASSEMBLY REAR SUSPENSION.............................................................................................25
A) Rear Shock Absorber and Spring Exploded View.............................................................................. 25
B) Assembly Rear Hub Exploded View.................................................................................................. 27
C) Pivot Mounting Bracket and Bush Exploded View............................................................................. 28
6.9 REAR SUSPENSION................................................................................................................ 29
6.9.1 Removal and Installation of Rear Shock Absorber and Coil Spring................................................... 29
6.9.1.1 Removal of Rear Shock Absorber and Coil Spring............................................................................ 29
6.9.1.2 Disassembly and Assembly of Rear Shock Absorber........................................................................ 31
6.9.1.3 Installation of Rear Shock Absorber and Coil Spring......................................................................... 32
6.9.2 Removal and Installation of Torsion Beam from Car.......................................................................... 33
6.10 WHEELS AND TYRES............................................................................................................... 38
A) Tyre Inspection................................................................................................................................... 38
B) Replacement of Tyres........................................................................................................................ 38
C) Replacement of Wheel....................................................................................................................... 38
6.10.1 How to Measure Wheel Run out........................................................................................................ 38
6.10.2 Inflation of Tyre................................................................................................................................... 39




