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Revotron 1.2T

59

2.5 REPAIR AND INSPECTION DETAILS :

A. Timing Belt :

Inspect the belt for excessive wear or

damage. Replace the belt if any of the

following are noticed :

Hardening - belt will be glossy and hard.

Pressing on the belt with a fingernail will

not make an impression.

Cracks in rubber.

Canvas showing

Broken, cracked, or missing belt tooth

Excessive wear on side of belt. The side

of the belt should appear to have been cut

with a knife.

In the early stages of belt wear, the load

side of the belt teeth will look like fluffy canvas

with some of the rubber missing.

In the later stage of wear, the canvas will

be gone from the belt teeth and showing

exposed rubber.

NOTE

Inspect the condition of the water pump,

belt tensioner, and timing belt idler pulley

when replacing the timing belt. TATA

Motors recommends replacing these items

when replacing the time belt.

B. Cylinder Head :

NOTE

The mating surfaces of the cylinder head

are not machinable. If the surface is

warped, uneven, or damaged otherwise,

replace the cylinder head.

1. Check for cracks in the cylinder head by

pressure testing.

2. Using a straightedge, check several points on

the mating surface of the cylinder head

lengthwise and crosswise over the surface.

Use a feeler gauge under the straightedge to

determine the unevenness of the cylinder

head. Replace the head if the surface is out of

specification within a 150 mm by 150 mm

square.

Direction

Specification

Lengthwise

0.015 mm

Crosswise

0.030 mm