GENERAL
20
3.1.3 RECOMMENDED FUEL
High Speed diesel conforming to IS1460 or EN 590
or equivalent is recommended to be used as fuel. At
very low temperature, fluidity of diesel may become
insufficient due to paraffin separation. It is therefore
necessary to mix supplementary fuel with summer
or winter grade diesel. The supplementary fuel to be
used is kerosene or aviation turbine fuel.
Ratio for mixing of supplementary fuel and diesel
are shown in the table.
Outside ambi-
ent Temp up to
ºC
Percentage (%)
Summer
Grade
Diesel
Supplementary
Fuel
Upto 0ºC
100
0
0 ºC to - 10 ºC
70
30
-10 ºC to -15 ºC
50
50
Care should be taken that the diesel and supple-
mentary fuel are thoroughly mixed before filling.
Outside ambi-
ent Temp up to
ºC
Percentage (%)
Winter
Grade
Diesel
Supplementary
Fuel
Upto -15ºC
100
0
-15 ºC to - 20
ºC
70
30
-20 ºC and
above
50
50
!! WARNING
Do not mix gasoline or alcohol with diesel. This mix-
ture can cause explosion.
3.2 GENERAL FITTING REMINDERS
3.2.1 WORKSHOP SAFETY
Refer the Section Precautions for Workshop Safety
related advises and directions.
3.2.2 PREPARATION
1. Clean components and surrounding area prior to
removal.
2. Plug off any openings exposed by component
removal using greaseproof paper and masking
tape.
3. Immediately block fuel, oil or hydraulic lines
when separated, using plastic caps or plugs, to
prevent loss of fluid and entry of dirt.
4. Close open ends of oil-ways, exposed by com-
ponent removal, with tapered hardwood plugs or
readily visible plastic plugs.
5. Once a component is removed, place it in a suit-
able container; use separate containers for each
component and its associated parts.
6. Before dismantling a component, clean it thor-
oughly.
7. Clean bench and keep labels, markers ready
before dismantling.
3.2.3 DISMANTLING
1. Observe cleanliness when dismantling compo-
nents, particularly when brake, fuel or hydraulic
system parts are being worked on. A particle of
dirt or a cloth fragment could cause a danger-
ous malfunction if trapped in these systems.
2. Blow out all tapped holes, crevices, oil-ways
and fluid passages with an air line. Ensure that
any “O-rings” used for sealing are correctly re-
placed or renewed, if disturbed.
3. Use marking ink to identify mating parts, to en-
sure correct reassembly. If a centre punch or
scriber is used, they may initiate cracks or dis-
tortion of components.
4.
Wire together mating parts where necessary to
prevent accidental interchange
(e.g. roller bear-
ing components).
5. Wire labels on to all parts which are to be re-
newed, and to parts requiring further inspection
before being passed for reassembly; place
these parts in separate containers from those
containing parts for rebuild.
6. Do not discard a part due for renewal until it has
been compared with the new part, to ensure
that its correct replacement has been obtained.




