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ELECTRICAL
14
REFITMENT:
1. Place the battery in plastic tray.
2. Assemble the battery side clamps in corre-
sponding slots on assembly battery try (
sheet-
metal
).
3. Place the battery top clamp on battery by
matching two holes with side clamps.
4. Fit the two mounting nuts on both side clamps
and two Dome cap nuts on both side.
Tightening Torque of both nuts – 2.2 Kgfm
5. Place the BDU
(Battery Distribution Unit)
on the
positive terminal of battery aligning battery ter-
minal with battery pole.
6. Align the clamps with profile guide & press the
fuse holder on the both side until lock with bat-
tery.
7. Tight the mounting nut of positive terminal of
battery.
8. Place the BDU cover.
9. Connect the negative terminal of battery.
DIAGNOSTIC INFORMATION & PROCEDURES:
CONDITION
POSSIBLE CAUSE
CORRECTION/REFERENCE ITEM
Battery getting dis-
charged frequently
Leakage current is high due to
extra accessories fitted on the
vehicle.
Measure the leakage current. If it is greater
than 15 mA, disconnect the idle power con-
suming accessories.
Battery not getting
charged
Alternator belt loose
Tighten belt
Battery terminals loose
Tighten the terminals
Battery terminals corroded
Clean the terminals
Alternator voltage regulator set-
ting wrong
Check alternator output voltage. It should be
between 14.25 V and 14.75 V. Otherwise re-
place the regulator with a genuine spare.
Idle speed of engine too low
Adjust engine idle speed