ZEST/BOLT

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DRIVETRAIN C549

32

D. LAY SHAFT - DISMANTLING

1. Remove the rear bearing (1a), 4th speed

driven gear (1b) and the spacer between 3rd

and 4

th

speeds (1c) using the tools (1d)

287458902606(Extractor) and (1e) 2874

58902607 (Clamps).

2. Remove the 3rd speed driven gear (1a) and

the 2nd speed driven gear (1b) using the tools

1c) 287458902606 (Extractor) and (1d

287458902608 (Clamps).

3. Remove the 2nd speed double cone

synchronizer assembly (1).

4. Remove the needle bearing (2) for the 2nd

speed drive gear.

5. Remove the 1st-2nd and reverse engagement

sliding sleeve (3).

6. Remove the pre-synchronizer mountings (4).

7. Remove the circlip (1) retaining the Reverse

Sliding sleeve hub using suitable pliers.

NOTE: When refitting, replace the circlip.