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ENGINE
35
2.1.2.3 ON VEHICLE PROCEDURES
A. ENGINE REMOVAL
1. Remove the engine cover.
2. Disconnect the battery connections
(First nega-
tive terminal and then positive terminal)
and
remove the battery.
Refer ‘Battery removal’ in
Electrical
section.
3. Disconnect the Engine ECU connector.
4. Remove the following components referring to
their respective Section in this order:
a. Bonnet – Body.
b. Wiper arms – Electrical.
c. Leaf screen – Body.
d. Wiper Motor – Electrical.
e. Plenum cover – Body.
f. Plenum Bracket –Body.
g. Bonnet Latch and bracket.
h. Power steering reservoir (refer steering sec-
tion)
5. Drain the coolant and remove the Radiator along
with Condenser, Fan Shroud and header tank.
(For procedure refer Radiator removal in cooling
system section)
.
6. Remove Air filter assembly.
(For procedure refer
Air filter assembly removal)
.
7. Disconnect the hose from the throttle adaptor end
which is connected to the intercooler.
8. Remove the Front Anti-roll bar.
(For procedure
refer suspension section)
.
9.
Recover the refrigerant from AC system using
suitable equipment’s. (Refer regular maintenance
section in HVAC)
10.Disconnect the refrigerant lines
(Low pressure
line)
and
(High pressure line)
of the AC Com-
pressor.
(Follow the necessary instructions).
11.Disconnect the heater lines.
(Follow the neces-
sary instructions).
12.Disconnect the vacuum lines from vacuum pump
to Brake booster side “T” Connector on the fire
wall and from vacuum solenoid valve to NRV on
the firewall.