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FRONT AXLE (4X4)

45

FRONT AXLE

(4X4)

FRONT AXLE DISCONNECT

(FAD)

Front axle disconnect is used to engage and disen-

gage the front axle of the vehicle with the transfer

case. FAD has a motor to the do the actuation op-

eration.

The transfer case ECU controls the Front Axle Dis-

connect actuator. Transfer case ECU generates a

signal to engage and disengage the FAD actuator.

The 4H or 4L

indicator (Depending o the transfer

case selector switch position)

will blink for few sec-

onds and will remain illuminated after successful

shifting to the desired mode.

CONNECTOR DETAILS

(W/H connector view from pin insertion side)

PIN DETAILS

PIN DESCRIPTION

A

Front Axle Disconnect Actuator Signal

B

Ground

C

Empty

D

Power Supply

! CAUTION

Never apply any voltages to FAD using an external

power supply.

WORKING

The collar rides on the outboard shaft when it is not

in use. During use the collar is positioned so that

both shafts share engagement with the collar.

While shifting the vehicle to four wheel drive system

the transfer case is first engaged which in turn, spins

the front propeller shaft. The propeller shaft spins the

pinion gear which turns the ring gear. The ring gear

turns the differential case which spins the intermedi-

ate axle shaft. The clutch collar through use of an

electric motor is pushed by a fork inboard. Once the

intermediate shaft and the outboard shaft splines

aligns the clutch collar will then engage the interme-

diate shaft and torque is then transmitted out to the

wheel-end. The clutch collar is held engaged / dis-

engaged by the electric motor.

The system will engage / disengaged the clutch col-

lar only when there is no torque being transmitted

through the axle shafts via the propeller shaft.

NOTE

It is not recommended to shift from two-wheel drive

to 4WD with the rear wheels slipping, because this

may damage the drive train components.