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iii

This manual brings to you the technical know-how on

the repairs and overhaul of all versions of TATA

SAFARI, assuming that the workman is fully

conversant with general automobile practices. The

repair procedures outlined in this manual emphasize

the special aspects of the product. This will enable

you to build and maintain a reputation of quality

service.

The manual includes instructions on aggregates

manufactured by Tata Motors. For repair of

proprietary aggregates such as Transfer Case, Rear

Axle, Air Conditioning etc. please refer to the

instructions of the respective proprietary

manufacturers included in this manual. The main

idea behind incorporating these instructions in this

manual is to enable workmen to understand their

functions properly and thus judge the performance

of the vehicle as a whole.

All data contained in this manual is based on the

latest product information available at the time of

publication.

This manual is also applicable to Tata Safari LHD

versions as the basic aggregates are same. In

case of LHD versions only the driving controls and

vehicle electricals are different.

For further technical advice, please contact your

nearest Customer Support Office or write to :

Tata Motors

Customer Support, Passenger Car Business Unit,

‘K’ Block,

Pune - 411 018.

India

INTRODUCTION:

How to use this manual :

This manual is divided into 18 groups. The first page

of each group is marked with black tab & this lines

up with one of the thumb index tab on the group

index page. You can quickly find the first page of

each group without looking through a full manual.

The symbol printed at the top corner of each page

can also be used as a quick reference system.

Each group includes :

l

Technical specifications

l

Tightening torques

l

List of special tools

l

Disassembly / Assembly procedures

l

Use of special tools

l

Inspection of parts

l

Trouble shooting.