1.2L REVOTRON ENGINE
CONTENTS
2
.
1. GENERAL INFORMATION
................................................................................................................ 1
A ENGINE INTRODUCTION.................................................................................................................... 1
B ELECTRONIC FUEL INJECTION CONTROL...................................................................................... 2
C TECHNICAL SPECIFICATION............................................................................................................. 3
D SPECIAL TOOLS.................................................................................................................................. 4
E ASSEMBLY CLEARANCES ................................................................................................................. 7
F SEALANTS ........................................................................................................................................... 7
G LEAKAGE RATES ................................................................................................................................ 7
H RECOMMENDED
LUBRICANTS & COOLANTS
.............................................................................. 7
I SERVICE SCHEDULE.......................................................................................................................... 8
2.2. TROUBLESHOOTING .......................................................................................................... 9
2.3. CONSTRUCTIONAL AND SERVICE DETAILS
........................................................................... 16
A ENGINE LIFTING ............................................................................................................................... 16
B INTAKE MANIFOLD ........................................................................................................................... 17
C CYLINDER HEAD AND COVER ........................................................................................................ 19
D CYLINDER HEAD-A ........................................................................................................................... 21
E CYLINDER HEAD-B ........................................................................................................................... 23
F CYLINDER BLOCK............................................................................................................................. 25
G OIL SUMP........................................................................................................................................... 27
H MOVING PARTS ................................................................................................................................ 29
I ENGINE TIMING................................................................................................................................. 31
J EXHAUST MANIFOLD ....................................................................................................................... 33
K FUEL INJECTION EQUIPMENT ........................................................................................................ 35
L LUBRICATION PUMP AND COMPONENTS..................................................................................... 37
M AIR INTAKE SYSTEM ........................................................................................................................ 39
N SPECIAL INSTALLATION .................................................................................................................. 41
O ENGINE SUSPENSION...................................................................................................................... 44