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3 CYL PETROL ENGINE
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29. Now move the two post lift upwards and place
the support stand, under the engine. (Use a
suitable wooden block or other support for
additional height as necessary.)
SPECIAL TOOL
Engine Support stand -:
5424 5890 24 01
30. Now slightly lower the lift until engine and
transaxle assembly is securely placed / fix on
the support stand.
31. Disconnect the lifting crane from the engine.
CAUTION
Use care when raising the vehicle off the
engine and transaxle assembly. Verify all
components and electrical connections are
disconnected prior to raising the vehicle, or
vehicle damage occur.
32. Now carefully move the lift up.
33. Take out the engine and transaxle assembly
along with support stand.
34. Remove the starter motor, alternator along
with its mounting brackets.
35. Remove the engine wiring harness.
36. Remove the transaxle from the engine.
37. Fix the LH & RH mounting brackets to the
engine.
SPECIAL TOOL
LH Mounting Bracket -:
2702 5890 24 03
RH Mounting Bracket -:
5424 5890 24 02
38. Safely lift the engine with the help of crane and
fix it on overhaul stand.
Engine Installation :
1. Engine installation is generally reverse of
removal. Make certain all hardware is
tightened to appropriate torque specification.
2. Prior to installing the engine, inspect the
condition of the rubber on the engine mounts.
Replace the engine mounts if the rubber is
damaged.
3. Install the starter motor, AC Compressor,
alternator along with its mounting brackets.
4. Mount the transaxle back onto the engine.
Tighten the bolts with specified torque.
5. With the vehicle raised on the vehicle lift hoist,
place the engine underneath the vehicle,
aligned with the engine compartment.
CAUTION
Use care when lowering the vehicle body to
the engine and transaxle assembly. Verify
all the engine and other components will not
make direct contact or vehicle damage will
occur.
6. Slowly and carefully lower the vehicle body
over the engine.
7. Connect the lifting crane to the engine with a
chain / belt. Raise the hoist slightly to apply
lifting tension to the engine.
8. With the engine attached to the crane, remove
the support stand.
9. Secure the engine in the vehicle by attaching
the "C", "A" and "B" mounting brackets.
Tighten the mounting bracket hardware at
specified torque.
10. Remove the chain / belt after engine mounts
are secure.
11. Install the left and right driveshaft assemblies.
12. Connect the gearshift linkage, clutch cable to
the engine and transaxle.
13. Connect the engine wiring harness.
14. Connect the cooling system reservoir hoses.
Verify the cooling system drain is closed on
the radiator. Install the cooling system hoses
to the engine, radiator and heater core.
15. To connect the exhaust front pipe tighten the
flange near Catcon and connect at rear end.
16. Install the air filter assembly and intake system
hoses to the engine.