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59

ELECTRICALS

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Do not use wires or harnesses with a broken

insulation.

Repair by wrapping with protective tape or

replace with new ones if necessary.

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After installing parts, make sure that wire

harnesses are not pinched.

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After routing, check that the wire harnesses

are not twisted or kinked.

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Wire harnesses should be routed so that they

are not pulled or slackened excessively,

pinched or interfering with adjacent or

surrounding parts in all steering positions.

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When using the Service Tester, follow the

manufacturers instructions.

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Always insert the probe of the tester from

the wire harness side.

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Make sure to use the probe with a tapered

tip.

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Do not drop parts.

GUIDELINES

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Verify the Complaint.

Turn on all the components in the problem

circuit to check the accuracy of the customer

complaint. Note the symptoms. Do not begin

disassembly or testing until you have

narrowed down the problem area.

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Analyze the Schematic

Look up the schematic for the problem circuit.

Determine how the circuit is supposed to

work by tracing the current paths from the

power feed through the circuit components

to ground. If several circuit fail at the same

time, the fuse or ground is a likely cause.

Based on the symptoms and your

understanding of the circuit operation, identify

one or more possible causes of the problem.

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Isolate the Problem by Testing the Circuit.

Make circuit tests to check the diagnosis you

made as above. Keep in mind that a logical,

simple procedure is the key to efficient

troubleshooting. Test for the most likely cause

of failure first. Try to make tests at points that

are easily accessible.

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Fix the Problems

Once the specific problem is identified, make

the repair. Be sure to use proper tools and

safe procedures.

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Make Sure the Circuit Works

Turn on all components in the repaired circuit

in all modes to make sure you have fixed

the entire problem. If the problem was a

blown fuse, be sure to test all of the circuits

on that fuse. Make sure no new problem turn

up and the original problem does not recur.