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5

4 PL FUEL SYSTEM

The fuel system consists of :

1.

Fuel tank assembly

2.

Electric intank fuel pump with in built pressure

regulator

3.

Fuel level gauge (tank unit)

4.

Fuel filter

5.

Fuel filler cap

6.

Fuel hoses, fuel lines and fuel rail (i.e. delivery and

vapour lines)

The evaporative emission system consists of :

a) Tank pressure valve

b) Canister purge valve

c) Carbon canister

d) Restrictor

e) Vapour separator

GENERAL OPERATION OF EVAPORATIVE EMISSION

SYSTEM:

The systemoperateswhenoutside temperature is higher,

after the vehicle has been parked / standstill

for a long time, the fuel temperature increases andbrings

about a pressure rise inside the tank.This

increasemay occur withmedium - low fuel levels or with

the tank full condition.

During tank refilling, the pressure inside is more or less

same as atmosphere pressure.The breather port

on fuel tank is connected to the breather port on filler

neckwhich allows tank breathing during fuel filling.

When the tank is completely filled, there is small pocket

of air provided for efficient operation of the

evaporative control systemwhen the vehicle is running.

When the fuel filler cap is closed, it seals the system, the

vapours generated inside the tank (with vehiclemoving

or while parked) build up due to fuel volatility, and tank

internal pressure also builds up until the tank pressure

valve opening level is exceeded.

When the engine is inoperative, (i.e. while parked), fuel

vapour generated inside the fuel tank due to fuel volality

are absorbed and stored in the canister.When the engine

is running, the fuel vapours absorbed in the canister are

purged into intakemanifold through canister purge valve

operated by the ECU.

Warning :

l

Before performing the following operation, release

the fuel pressure from the fuel system to reduce the

possibility of injury or fire.

l

While removing the fuel tank fromthe vehicle, keep

sparks, cigarettes and open flames away from it.

l

Before repairing fuel tank assembly, clean it

thoroughly.

l

Disconnect negative cable terminal at battery.

l

Always wear safety glasses.