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32

ENGINE2.2LDICOR

l

Install matching size valve guide in cylinder head

using drift (Part No.2868 5890 06 05) and spacer

(Part No. 2653 5890 06 01). (Fig. 64)

l

Fit Valve guide oil seals

Fig. 64

Valve Seat

l

Check valve seat height with respect to cylinder

head mating surface. Replace valve seat inserts if

they are worn out beyond specified limit.

l

Cut exhaust and inlet valve seats with a general

45 deg. cutter. (Fig. 65)

Fig. 65

NOTE

VALVESEATMUSTBEABSOLUTELYFAULTLESSAND

WITHOUTANYCHATTERMARKS

l

If necessary lap the valve seats to a smooth and

even finish by using suitable hand pump grinder

or a lapping paste and valve itself.

l

Smear valve seat with carbon blue. Install valve in

guide and turn it slowly under axial pressure.

l

CONTACTLINEONVALVESEATMUSTBEAROUND

ENTIRECIRCUMFERENCEATEQUALWIDTH

l

Distance between narrow diameter of valve face

to contact line should be minimum 0.5 mm.

(Fig.66)

l

Check for leakages through valve seat by pouring

gasoline on valve head. Gasoline must not seep

past valve seat.

Fig. 66