SAFARI

887 / 1588

ENGINE2.2LDICOR
CONTENTS
. Description PageNo.
1. Technical Specification 1
2. List of special tools 2
3. Tightening Torque Table 3
4. Preliminary Inspection of Engine 6
5. Engine Removal and Fitment on vehicle 8
6. Engine Overhaul Procedure(on stand procedures)
Removal and Fitment of Alternator,AC compressor and PS Pump&Auxiliary
belt adjustment procedure 9
Removal of Cylinder head from cylinder block 12
Dismantling of cylinder head sub-assemblies 28
Inspection of Cylinder head sub-assemblies 31
Assembly of cylinder head sub-assemblies 34
Dismantling of cylinder block sub-assemblies 37
Inspection of Cylinder block sub-assemblies 45
Assembly of cylinder block sub-assemblies 53
Assembly of cylinder head on cylinder block 62
Engine Timing Belt Fitment and setting Procedure 70
8. Engine ServiceData:
valve, valve seat 79
valve guide, valve seat insert 80
Camshaft 81
Piston and piston rings 82
Connecting rod 83
Crank shaft 84
Cylinder Block and Assembly Clearances 85
9. Engine SystemSchematic Layouts
Cooling System 86
Lubrication System 90
Blow-by system/Crank Case ventilation 93
Air Intake System 95
VacuumManagement system 98
VNT (Variable Nozzle Turbine) Turbocharger 100
EGR (Exhaust gas recirculation) system 109
10. Engine Testing 111
11. Engine Trouble Shooting 112
12. Engine Exploded Views 115
13. Diagnostics
ECUandEMSSensors 138
Diagnostic System Installation and Operating Procedure 149
DTC (Diagnostic Trouble Codes) List 163
v