SAFARI

GEAR BOX G-76

Apply grease on spherical seat of shifter shaft end.

Check for condition of bush shifting yoke.

Slide shifting yoke over spherical seat of shifter shaft.

Align its hole with shaft hole such that projected end

of the bush is towards right hand side.

Fit cylindrical pin. Slide spring clip over the under cut

of shifting yoke.

Fit oil drain plug, breather and reverse indicator switch.

25. ASSEMBLYOF GEAR SHIFT LINKAGE

Refer Fig. 128

Check condition of bush fitted at the bottom end of

gear shift lever.

Apply light coat of grease over gear shift lever ball

seat and also on inner surface of bush. Press bush

over ball seat.

Slide ‘O’ ring over bush. Then press bush along with

the gear shift lever inside the housing bore of extension

arm such that arrow marks on the bush are

perpendicular to the arm.

Lock the bush by turning it clockwise by 90°.

Slide rubber bellow over bottom end of gear shift lever

and fit over collar of extension arm bore housing.

Press bush from one side in bore at front end of

extension arm. Fill some grease inside bore fromother

side and then press another bush inside the bore.

Apply light coat of grease over outer surface of bush

and bracket flanges.

Align front end of extension arm between flanges of

extension armbracket. Then insert pin alongwithTeflon

washer through flange and bracket bush hole. Slide

another teflon washer over pin fromother end and then

fit circlip.

Check both pin ends of shift link. Apply grease over

pins and also inside the bushes of shifting yoke and

gear shift lever bottom end.

Fig. 127

Align gear shift lever such that its bend is towards

rear side.

Fit spring washer and plain washer over both pins of

shift link.

Fit shift link end with longer pin in shifting yoke bore

and other end with smaller pin in gear shift lever bottom

bush bore simultaneously from LH side.

Fit plain washer & spring washer and then fit circlip

over both pins.

Slide rubber seal of extension arm to tunnel over

extension arm rear end bore housing.

Slide rubber bellow over gear shift lever knob.

Fit hex lock nut (spacer for TATA mobile) and then

gear shift lever knob at threaded end of gear shift lever.

Fix position of knob aligned with the direction of driving.

Tighten hex lock nut.

Check movement of gear shift lever for proper

engagement of all gears. Fill recommended oil to

specification up to plug level.

Tighten oil filler plug to 2.5 mkg.