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518

BRAKE SYSTEM

6.5 ON VEHICLE REPAIRS

Following precautions should be taken while

working on brake system or components:

1. Do not spill the brake fluid on the vehicle, as it

may damage the paint. To keep fluid from

spraying/running out of lines and hoses, drain it

in a suitable collector and wrap the fittings with

shop clothes when disconnecting them.

2. During servicing keep grease, oil, brake fluid or

any other foreign materials off from the brake

linings and drum surfaces.

3. Use only DOT3 brake fluid confirming to SAE

J1703 from a sealed container. Ensure that brake

fluid is not contaminated.

4. Use only genuine recommended spare parts only,

as it can seriously affects the braking efficiency

and may lead to disastrous situations.

5. Do not use petroleum based fluid as damage will

occur to rubber components.

6. Do not polish lining with sandpaper or emery

paper. If lining is polished with sandpaper or emery

paper, hard particles of sandpaper will be

deposited in the lining resulting in damage of drum

surface.

7. All fasteners in brake system are important

attaching parts as they could affect the

performance of vital parts and system.

8. Ensure that recommended tightening torque

values are maintained during assembly.

9. Welding of brake parts should not be done as it

may result in damage or weakening of components

in the system.

10. Front brake hoses are longer than rear brake

hoses so never put rear brake hose in place of

front brake hose. This may cause severe damage

to brake system while running.

WARNING:

Do not work on or under a vehicle supported only by a

jack. Always support the vehicle on safety stands.