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ELECTRICAL
12
REFITMENT:
1.Place the battery in battery tray.
2.Assemble the battery side clamps in
corresponding slots on assy battery try (
sheet-
metal
).
3.Place the battery top clamp on battery by
matching two holes with side clamps.
4.Fit the two mounting nuts on both side clamps
and two Dome cap nuts on both side.
Tightening Torque of both nuts – 0.8 Kgm
5.Place the BDU on the positive terminal of battery
aligning battery terminal with battery pole.
6.Ensure the routing of fuse box cable in its
original way & no contact with any sharp edge of
battery tray & parts.
7.Align the clamps with profile guide & press the
fuse holder on the both side until lock with
battery.
8.Tight the mounting nut of positive terminal of
battery.
9.Place the BDU cover.
10. Connect the negative terminal of battery.
DIAGNOSTIC INFORMATION & PROCEDURES:
CONDITION
POSSIBLE CAUSE
CORRECTION/REFERENCE ITEM
Battery getting
discharged frequently
Leakage current is high due to
extra accessories fitted on the
vehicle.
Measure the leakage current. If it is greater
than 22 mA, disconnect the idle power
consuming accessories.
Alternator belt loose
Tighten belt
Battery terminals loose
Tighten the terminals
Battery terminals corroded
Clean the terminals & apply silicon jelly on
both the terminals.
Alternator voltage regulator
setting wrong
Check alternator output voltage. It should be
between 14.25 V and 14.75 V. Otherwise
replace the regulator with a genuine spare.
Battery not getting
charged
Idle speed of engine too low
Adjust engine idle speed