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BRAKES
BRAKES
TABLE OF CONTENTS
6.1.1
GENERAL INFORMATION........................................................................................... 1
6.1.1.1
SPECIFICATION ............................................................................................................................ 1
6.1.1.2
SYSTEM DETAILS......................................................................................................................... 2
6.1.1.3
TIGHTENING TORQUES............................................................................................................... 6
6.1.1.4
GENERAL SYMPTOMS DIAGNOSIS.......................................................................................... 10
6.1.2
MAINTENANCE, INSPECTION AND TEST................................................................ 12
6.1.2.1
PRELIMINARY
INSPECTION...................................................................................................... 12
A.
FRONT BRAKE AND REAR BRAKE ........................................................................................... 12
B.
PARKING BRAKE ........................................................................................................................ 12
C. BRAKE HOSES AND LINES........................................................................................................ 12
D. ROAD TEST ................................................................................................................................. 12
E.
REAR DRUM BRAKES ................................................................................................................ 13
F.
WHEEL CYLINDER SERVICING................................................................................................. 19
6.1.2.2
REGULAR MAINTENANCE ........................................................................................................ 21
A.
BRAKE BLEEDING PROCEDURE .............................................................................................. 21
B.
ABS SECONDARY CIRCUIT BLEEDING PROCEDURE (USING DIAGNOSTIC TOOL) .......... 22
C. CALIPER PAD REPLACEMENT.................................................................................................. 27
D. PARKING BRAKE ADJUSTMENT............................................................................................... 28
E.
BRAKE FLUID DRAINING PROCEDURE ................................................................................... 29
F.
BRAKE LIGHT SWITCH ADJUSTMENT ..................................................................................... 30
G. BOOSTER FILTER REPLACEMENT .......................................................................................... 31
H. GREASING................................................................................................................................... 32
I.
DISC RUN-OUT MEASUREMENT PROCEDURE ...................................................................... 33
6.1.2.3
ON VEHICLE REPAIRS............................................................................................................... 33
A.
CALIPER ASSEMBLY WITH CARRIER ...................................................................................... 33
B. BRAKE DISC REMOVAL ............................................................................................................. 34