ZEST AND BOLT - page 598

DRIVETRAIN-TA65 Star
70
6.
Remove the tripot spider assembly from the
axle shaft as showing below figure. If required
tab the spider assembly gently using a nylon
mallet.
7. Clean the following items thoroughly with
cleaning solvent. Remove all traces of old
grease and any contaminates.
a. Tripot balls
b. Needle rollers
c. Housing
Dry all the parts. Inspect these parts for damage
or wear.( If any of the parts are damaged, the
entire sub- assembly along with the outer housing
needs to be replaced.)
After this remove the rubber boot from the axle
shaft.
ASSEMBLY PROCEDURE:
1. Install the new small seal retaining clamp on
the neck of the seal. Do not crimp the small
seal retaining clamp. Slide the tripot seal into
the axle shaft, passing over the seal grooves
of the axle shaft towards the CV end of the
axle.
2. Place the tripot spider assembly on to the
drive axle shaft. Assemble the spider
assembly to the axle shaft and tap gently if
required. Insert the new circlip ring using the
plier
Important:
Ensure that the ring is fully seated
in the groove on the axle.
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