1.5L REVOTORQ ENGINE B ENGINE REMOVAL............................................................................................................................ 91 C ENGINE INSTALLATION.................................................................................................................... 97 D EXHAUST SYSTEM ........................................................................................................................... 98 E COOLING SYSTEM.......................................................................................................................... 101 F FUEL SYSTEM ................................................................................................................................. 107 G TURBOCHARGER REMOVAL AND REFITMENT .......................................................................... 114 H TIMING BELT REMOVAL AND REFITMENT .................................................................................. 116 I STARTER MOTOR REMOVAL AND REFITMENT .......................................................................... 117 J ALTERNATOR MOTOR REMOVAL AND REFITMENT .................................................................. 118 K COMPRESSOR MOTOR REMOVAL AND REFITMENT................................................................. 119 L HIGH PRESSURE PUMP REMOVAL AND REFITMENT................................................................ 120 8. ENGINE OVEHAULING (ON OVERHAUL STAND) ............................................................ 122 A ENGINE DIS-ASSEMBLY ................................................................................................... 122 i ON OVERHAUL STAND .............................................................................................................. 122 ii REMOVAL OF EGR VALVE & OIL COOLER.............................................................................. 126 iii REMOVAL OF INTAKE MANIFOLD ............................................................................................ 127 iv REMOVAL OF EXHAUST MANIFOLD ........................................................................................ 129 v REMOVAL OF EVRV AND THERMOSTAT ................................................................................ 130 vi REMOVAL OF OIL SUMP ........................................................................................................... 131 vii REMOVAL OF TIMING BELT ...................................................................................................... 132 viii REMOVAL OF CYLINDER HEAD ............................................................................................... 137 ix REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 138 x REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ............................................................ 141 xi PISTON CONNECTING ROD DIS-ASSEMBLY.......................................................................... 144 B ENGINE ASSEMBLY ......................................................................................................... 150 i FITMENT OF CYLINDER HEAD SUB-ASSEMBLIES................................................................. 150 ii FITMENT OF PISTON AND CONNECTING ROD SUB-ASSEMBLIES...................................... 151 iii FITMENT OF CYLINDER BLOCK SUB-ASSEMBLIES .............................................................. 152
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