1.5L REVOTORQ ENGINE iv FUEL FILTER REPLACEMENT .................................................................................................... 49 v DRAINING WATER FROM PRE-FILTER...................................................................................... 51 vii AC COMPRESSOR, ALTERNATOR BELT REPLACEMENT....................................................... 51 5. REPAIR AND INSPECTION DETAILS ................................................................................... 53 A TIMING BELT...................................................................................................................................... 53 B FUEL TANK ........................................................................................................................................ 53 C CYLINDER HEAD ............................................................................................................................... 54 D VALVES .............................................................................................................................................. 54 E VALVE SEATS.................................................................................................................................... 56 F CRANKCASE ...................................................................................................................................... 57 G VALVE SEAT INSERT ........................................................................................................................ 58 H HYDRAULIC LASH ADJUSTER......................................................................................................... 58 I VALVE GUIDES .................................................................................................................................. 59 J CAMSHAFT ........................................................................................................................................ 60 K PISTON AND PISTON RINGS ........................................................................................................... 61 L CONNECTING ROD ........................................................................................................................... 62 M CRANKSHAFT .................................................................................................................................... 64 6. ENGINE SYSTEM .................................................................................................................. 66 A AIR INTAKE SYSTEM ........................................................................................................................ 66 B EXHAUST SYSTEM ........................................................................................................................... 69 C COOLING SYSTEM............................................................................................................................ 73 D LUBRICATION SYSTEM .................................................................................................................... 76 E EXHAUST GAS RECIRCULATION SYSTEM .................................................................................... 80 F BLOW BY/ CRANKCASE VENTILATION SYSTEM........................................................................... 82 G VACUUM MANAGEMENT SYSTEM.................................................................................................. 83 H FUEL SYSTEM ................................................................................................................................... 84 7. ENGINE ON VEHICLE SERVICE PROCEDURE ................................................................... 90 A FUSE BOX SHIFTING PROCEDURE ................................................................................................ 90
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