NEW NEXON SERVICE MANUAL

8. Remove the clutch sensor. 9. Setting of gap to be checked after fitment. Remove the Nyloc nut and slide the clutch 10. pedal lever with its bushes to remove the clutch pedal from the control bracket pin. FITMENT For fitment, follow reverse procedure of removal. STAY ROD ASSEMBLY PROCEDURE Assemble the clutch assistance spring followed by pivot pin on the stay rod. Insert the stay rod assembly in the control bracket, press the clutch pedal downwards and apply sufficient pressure to compress the spring. Keeping the spring compressed, insert the stay rod assembly into the clutch pedal pin and press the circlip to lock the stay rod assembly. CAUTION The pin should be free of any rust or paint or dent marks. If found the same need to be cleaned. The pin needs to be properly lubricated with Grease (Grease 3%MoS2, SS: 6820-320, TS: 25205PI) before mounting the stay rod on pedal again. The stay rod should have free rotational / swiveling movement about pin axis during pedal movement. Before fitment of stay rod insure that pivot pin is properly lubricated with grease (Grease 3%MoS2, SS: 6820-320, TS: 25205PI). CLUTCH_MT_AMT 26

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