NEXON EV MAX SERVICE MANUAL

BRAKE 31 17. ON VEHICLE REMOVAL A. BRAKE REMOVAL AND REFITMENT 1. FRONT CALIPER FROM CARRIER REMOVAL 1. Remove the wheel. 2. Remove Banjo bolt from inlet port. 3. Loosen and remove the Bolt- guide rod ‘A’ and Bolt- guide rod ‘B’ from carrier and remove the caliper from the carrier NOTE: Ensure Brake Oil does not flow out by the use of hose clamp or other device. Remove Banjo bolt from inlet port, Loosen and remove the Bolt- guide rod ‘A’ and Bolt- guide rod ‘B’ and remove the caliper from the carrier. 4. Place the caliper in a firm condition. 5. To remove the Piston calipser, Apply air through the inlet port. NOTE: when apply air the piston moves out of the pot/cylinder, have a suitable stopper to avoid piston fall off, exercise more care, ensure there is no scratch, dent, damage and a spiral mark in the cylinder bore diameter while removing 6. Carefully remove the boot piston from the caliper groove, ensure no dust and no damage in the boot groove while removing. NOTE: Do not use any metal part with sharp edge to remove the boot piston and ensure dust prevention in the cylinder after removing.

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