NEXON BSVI MCE - SERVICE MANUAL

BRAKES 35 NOTE: When assembling the boot piston, ensure in the cylinder boot groove is free from damage, the bore is smeared with oil. Apply (smear) enough grease to the boot piston (inside and boot contact area) before assembly, inspect the boot piston for no cut, tear, damage and splashes, and after assembly ensure the boot piston has been seated well in the boot groove, by rolling the index finger over the boot seating area. 3. Place the new piston on the boot piston assembled, and apply air to the cylinder through inlet port, when boot filled with air press the piston into the cylinder simultaneously cut air supply. NOTE: Before assembling piston, ensure/inspect that the piston is free from damage, dent, spiral mark and any material defects; apply (smear) enough oil/grease on the outer diameter and groove. REMOVAL OF PAD 1. Keep the gear shifter lever in neutral position. 2. Apply the parking brake. 3. Jack the vehicle and remove the rear wheel. 4. Loosen and remove the bottom sliding pin bolt. 5. Swing caliper as shown in figure. 6. Remove brake pads. ASSEMBLY: Follow reverse procedure to assemble brake pads. REMOVAL OF CARRIER 1. Remove brake pads from carrier assembly.

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