NEXON BSVI MCE - SERVICE MANUAL

1.5L REVOTORQ BS VI ENGINE 113 E. FUEL TANK REMOVAL 1. Place the vehicle on a 2 poster lift. 2. Disconnect the electrical connections of the intank pump and the fuel lines. (For Removal Refer Tank Unit removal process). 3. Disconnect the fuel filler hose and the breather hose. 4. Support the fuel tank from below. 5. Remove the parking brake cable routed on the tank’s parking brake clamp. 6. Remove the four mounting bolts from tank and lower the tank carefully. INSPECTION  Check all hoses and pipes connected to fuel tank for leaks, loose connections, deterioration or damage. Replace if necessary.  Check fuel pump and fuel level gauge gaskets for leaks, cracks etc. Replace if necessary.  Visually inspect fuel tank for leaks and damage. Replace if necessary.  Check TPV for dust accumulation. Clean if required. FITMENT For fitment follow removal procedure in reverse. F. TANK UNIT REMOVAL CAUTION  Unless replacement is necessary, Tank unit, fuel level sensor should not be removed from the tank since the rubber parts i.e. gasket, seals etc. may harden when exposed to air and light.  Never apply an excessive force to the tank unit nipple or lead wire. This may result in bent or poor contact. 1. Fold the 2nd row Seat and somersault it to access the in tank pump cut out. 2. Lift the carpet with foam at the cutout. 3. Loosen and remove the four screws of the cutout cover and remove it.

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