1.5L REVOTORQ ENGINE CONTENTS 1.1. GENERAL INFORMATION ................................................................................................... 1 A ENGINE INTRODUCTION.................................................................................................................... 1 B TECHNICAL SPECIFICATION ............................................................................................................. 2 C SPECIAL TOOLS.................................................................................................................................. 3 D ASSEMBLY CLEARANCES ................................................................................................................. 7 E LEAKAGE RATES ................................................................................................................................ 7 1.2. TROUBLESHOOTING .......................................................................................................... 8 1.3. CONSTRUCTIONAL AND SERVICE DETAILS.................................................................. 12 A ENGINE LIFTING HOOK.................................................................................................................... 12 B INTAKE MANIFOLD AND FUEL INJECTION SYSTEM..................................................................... 14 C LUBRICATION SYSTEM .................................................................................................................... 16 D AIR FILTER, SNORKEL, BLOW BY PIPE.......................................................................................... 19 E STARTER MOTOR, COMPRESSOR AND ALTERNATOR............................................................... 22 F TIMING BELT, AUTO TENSIONER, WATER PUMP......................................................................... 25 G EXHAUST MANIFOLD, CATCON, TURBOCHARGER ..................................................................... 28 H CYLINDER HEAD AND COMPONENTS ........................................................................................... 31 I PISTON, CRANKSHAFT AND COMPONENTS................................................................................. 34 J ENGINE SUSPENSION...................................................................................................................... 36 K INTERCOOLER, THERMOSTAT AND COMPONENTS.................................................................... 39 L CRANKCASE AND COMPONENTS .................................................................................................. 42 1.4. ENGINE TESTS AND MAINTENANCE............................................................................... 44 A PRELIMINARY INSPECTION............................................................................................................. 44 B ENGINE TESTS.................................................................................................................................. 44 C REGULAR MAINTENANCE ............................................................................................................... 49 i ENGINE OIL AND FILTER CHANGE ............................................................................................ 49 ii ENGINE COOLANT REPLACEMENT........................................................................................... 50 iii COOLANT FILLING (DE – AREATION PROCEDURE) ................................................................ 51
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