11 BODY ● Complete the electric connection of door mirror through the hole provided and fit the plastic cover from inside for front door. ● Connect all other electrical components' connectors to wiring harness properly. If necessary pull out the required portion of plastic membrane and fix it after completing the electrical connections. Refer electrical group for wiring harness front/rear door. ● Fix the wiring harness clamps on the door properly. ● Fit the door trim. Refer “Removal/installation of front/rear door inner trim”. Note : For door adjustment, loosen thehingemounting screws on pillar.Align and adjust the door properly and tighten the mounting screws. If required remove the fender for adjustment of front door. Top and bottom hinges are not interchangeable. In case hinges are required to be removed mark their positions and ensure that they are fitted in their respective positions. 6. REMOVAL / INSTALLATION OF TAIL GATE (Fig. 6) REMOVAL ● Remove the spare wheel. ● Open the tail gate and remove tail gate inside trims. Refer 'Removal / Installation of tail gate inner trims'. ● Disconnect all connectors of electrical components inside the tail gate. If necessary pull out the required portion of plastic membrane. ● Disconnect rear window washer tube. Plug the tube suitably. ● Remove the wiring harness by pulling out clamps. ● Remove the plastic membrane. ● Remove the rear wiper arm. ● Remove spare wheel trim upper, trim middle and trim lower after removing mounting nuts (trim upper is fitted with a screw and 3 nuts). ● Unscrew 6 mounting screws and remove spare wheel carrier. ● Remove rubber grommet provided on the tail gate for wiring harness. ● Take out wiring harness from the tail gate through hole. ● Remove mounting screw securing check strap / tail gate balancer rod on the floor. Fig. 6 1. MOUNTING NUTS OF TOP HINGE 2. MOUNTINGNUTS OF BOTTOMHINGE 1 2 ● Support the tail gate properly, remove top and bottom hinges mounting nuts from the tail gate. ● Remove the tail gate. INSTALLATION ● Locate the tail gate on the hinges. ● Fit the tail gate on top and bottom hinges using 3 flanged nuts for each hinge. ● Ensure proper alignment of the tail gate and tighten the nuts. ● Fit and tighten check strap / balancer rod mounting screw on the floor. ● Insert wiring harness through grommet into the hole provided for harness on the tail gate. Fit the grommet on tail gate. ● Fit the spare wheel. ● Fit spare wheel trimmiddle, trim upper and trim lower. ● Fit rear wiper arm. ● Apply Butyl Mastic sealant on the tail gate inner panel and fix the plastic membrane on it.
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