10 BODY 5. REMOVAL / INSTALLATION OF FRONT / REAR DOOR (Fig. 4 & 5) REMOVAL ● Open the door ● Remove door inner trim. Refer 'Removal/ installation of front / rear door inner trim'. ● Pry out plastic cover on door mirror mounting screws carefully from inside of door and disconnect wiring harness connector of the door mirror for front door. ● Disconnect all other connectors of electrical components inside the door. If necessary pull out the required portion of plastic membrane. ● Remove the wiring harness by pulling out clamps. ● Remove the plastic membrane. ● Remove rubber grommet provided on the door for wiring harness. ● Take out the wiring harness from the door through the hole. ● Remove check strap mounting screw on pillar. ● Support the door properly and remove mounting screws of top and bottom hinges on the door. ● Remove the door. INSTALLATION ● Locate the door on the hinges. ● Fit the door to top hinge with 2 screws and washers. Fit the door to bottom hinge with 2 screws and washers. Ensure proper alignment of door and tighten the mounting screws. ● Fit the check strap on the pillar using a sl. ch. screw (M8x16), spring washer (B8) and tighten the screw. ● Insert wiring harness through grommet into the hole provided for harness on the door. Fit the grommet on door. ● Apply Butyl Mastic sealant on the door inner panel and fix the plastic membrane on it. ● Complete the speaker connections and fit the speaker. Fig. 4 - Front door 1. TOP HINGE 2. CHECK STRAP 3. BOTTOMHINGE 1 2 Fig. 5 - Rear door 1. TOP HINGE 2. CHECK STRAP 3. BOTTOMHINGE 1 2 3 3
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