17 GENERAL G SR. OPERATION Frequency NO. inkms 1000 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 65,000 70,000 75,000 80,000 85,000 90,000 95,000 100,000 28. Checkconditionof rubberbushes inthe following& 30,000 ● ● ● replace ifnecessary1)Topwishbone 2)Lowerwishbone 3)Anti roll bars 4)Rear links 5)Panhardrod 29. Check shockabsorber,itsbushes andsteering 15,000 ● ● ● ● ● ● damperbushes, replace ifnecessary CLUCHANDBRAKES 30. Check level of clutch&brakefluidincontainers, 10,000 ● ● ● ● ● ● ● ● ● ● topupifnecessary 31. Checkservice&parkingbrakes,adjust ifnecessary 5,000 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 32. Check front brake pads & rear brake linings, 15,000 ● ● ● ● ● ● Replace if necessary 33. Overhaul the following brake components and change 30,000 ● ● ● the brake fluid in the system1) TandemMaster Cylinder 2) Front Caliper 3) RearWheel Cylinders 4) ClutchMaster Cylinder &Slave Cylinder 34. OverhaulVacuumbooster & change the felt 40,000 ● ● andPolyurethane filters alongwith rubber bellow ELECTRICALS 35. Check electrolyte level in battery,add distilled 15,000 ● ● ● ● ● ● water if necessary 36. Check specific gravity of electrolyte and the 30,000 ● ● ● charge of battery 37. Check headlamp focussing& functioning of 15,000 ● ● ● ● ● ● other electrical equipment 38. Checkwater level inwindscreenwasher container Weekly & top up if necessary For cold region application, 39. Applygreaseondoor latches,door lockstriker,door 10,000 ● ● ● ● ● ● ● ● ● ● check stop,bonnet opening lever and lock plate 40. Oil tail gate hinges 30,000 ● ● ● 41. Tightenall fasteners of front grill,oil sump,oil &fuel filter&mountingbracket,exhaustmanifold&pipe,air filter engine clutchhousing, radiatormtg, propeller shaft centre bearing bracketmtg bolts, joints of pitman arm, idler arm, centre link, tie rods, upper 10,000 ● ● ● ● ● ● ● ● ● ● ball joints of topwishbone, upperwishbone& lowerwishbone, steeringgear box and itsmtg bracket, vacuum&hydraulic line connections, head lampmtg,wheelmtgnuts. Bodymtgs, axle shaftmtg, anti-roll mtg, vacuumbooster & tandemmaster cylindermtgs, clutchmaster &slave cylindermtg, rear anchor platemtg, front disk brakemtg, fuel tankmtg, front suspension top rubbermtgnut. AIRCONDITIONINGSYSTEM 42. Checktorqueofboltsonbrackets,andcompressor 15,000 ● ● ● ● ● ● 43. Check for leak of gas/oil from pipes, joints 10,000 ● ● ● ● ● ● ● ● ● ● compressor shaft seal & cylinder head 44. Clean condensor with high pressure water 5,000 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 45. Check fan speeds for proper ai flow 30,000 ● ● ● 46. Check clutch operation 10,000 ● ● ● ● ● ● ● ● ● ● WHEELS&TYRES 47. Tyre rotation,check tyre pressure 10,000 ● ● ● ● ● ● ● ● ● ●
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